Ducati Diavel
Free Service and Repair manuals

Ducati Diavel Service Manual: Removal of the gear selector lever

Ducati Diavel Service Manual / Engine / Gearbox assembly / Gearchange mechanism / Removal of the gear selector lever

Removal of the gear selector lever


Unscrew and remove the fixing screws (18) and (20) of the complete gear selector lever (21) and collect the spacer (19).

Remove the gearchange mechanism complete with the shaft, spring, and stop plate.

Removal of the gear selector lever


Important

Visually inspect the gear selector claw (14) for wear, particularly around the area where it contacts the selector drum.

If it proves necessary to change components, disassemble the gear selector lever as shown in the exploded view.

Reassemble the gear selector lever orienting the eccentric pin (15), suitably lubricated, in such a way that the lever arm (16) is positioned centrally with respect to the shoulders of the stop plate (23).

Removal of the gear selector lever


Check that the spring (10) is installed correctly as shown in the figure.

Removal of the gear selector lever


Tighten the nut (13) to a torque of 10 nm (min. 9 Nm - max. 11 Nm) (sect. 3 - 3, Engine torque settings).

Removal of the gear selector lever


Gearchange mechanism
Return spring Washer Special screw Gear pawl assembly Interlock plunger holder Sealing washer Detent ball spring Ball Circlip Selector claw return spring Shim washer Ring ...

Disassembly of gear interlock plunger and pawl assembly
Unscrew the interlock plunger screw (5) and remove the seal (6), spring (7) and the detent ball (8). Unscrew the clutch-side crankcase half screw (3) and remove the pawl (4), washer (2) a ...

Other materials:

Refitting the rear-view mirrors
Start the screws (2) in their thread on the rear-view mirrors (1), inserting the washers (4) as shown in the picture. Insert the rear-view mirrors (1) in the u-bolts (3). Tighten the screws (2) to a torque of 25 nm +/-10% (sect. 3 - 3, Frame torque settings). Warning The left rear-view ...

Crankshaft/connecting rods assembly
Special screw Connecting rod assembly Half bearing Grub screw Bushes Crankshaft Grub screw Shim washer Spare parts catalogue Diavel abs connecting rods Diavel carbon abs connecting rods Important Bold reference numbers in this section identify parts not shown in the f ...

Cylinder/piston assemblies
Piston Gudgeon pin circlip Gudgeon pin Set of piston rings Cylinder-crankcase gasket Water pump outlet union Hose clip Horizontal cylinder coolant inlet hose Vertical cylinder coolant inlet hose Cylinder barrel Cylinder head gasket Bush Spare parts catalogue Diavel a ...

2019 | www.dudiavel.com |