Ducati Diavel Service Manual: Disassembly of gear interlock plunger and pawl assembly
Unscrew the interlock plunger screw (5) and remove the seal (6), spring (7) and the detent ball (8).
Unscrew the clutch-side crankcase half screw (3) and remove the pawl (4), washer (2) and spring (1).
Removal of the gear selector lever
Unscrew and remove the fixing screws (18) and (20) of the complete gear
selector lever (21) and collect the spacer (19).
Remove the gearchange mechanism complete with the shaft, spring, and s ...
Refitting the gear interlock plunger and pawl assembly
On the special screw (3), fit the gear pawl lever (4), orienting it as shown
in the figure, the washer (2) with the square
edge side (d) facing the clutch-side crankcase half, and the spring (1),
...
Other materials:
Electric system
Basic electric items are:
headlight:
low beam bulb type: 1xh7 blue vision (12v-55w);
high beam bulb type: 1xh1 (12v-55w);
parking light: led (12v-2.4W).
Electrical controls on handlebars.
Turn indicators:
front: led (13.5V-2.9W).
Horn.
Brake light switches.
Sealed battery, 12v-10 ...
Adjusting the chain tension
Make the rear wheel turn until you find the position where chain is tightest.
Set the vehicle on the side stand. Push down
the chain at the point of measurement and release. Measure the distance between
the "aperture" upper profile and pin
centre.
The read distance must be: 9 to 11 mm.
...
Refitting the gear selector lever
Position the gearbox drum selector fork in the centre of the gear rollers.
Position the gear selector lever (21) together with control shaft, spring and
plate into the chain-side crankcase half.
Insert the screws (18) and (20) with the spacer (19).
Temporarily fit gear change lever (or a ...