Ducati Diavel
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Ducati Diavel Service Manual: Disassembly of gear interlock plunger and pawl assembly

Ducati Diavel Service Manual / Engine / Gearbox assembly / Gearchange mechanism / Disassembly of gear interlock plunger and pawl assembly

Disassembly of gear interlock plunger and pawl assembly


Unscrew the interlock plunger screw (5) and remove the seal (6), spring (7) and the detent ball (8).

Disassembly of gear interlock plunger and pawl assembly


Unscrew the clutch-side crankcase half screw (3) and remove the pawl (4), washer (2) and spring (1).

Disassembly of gear interlock plunger and pawl assembly


Disassembly of gear interlock plunger and pawl assembly


Removal of the gear selector lever
Unscrew and remove the fixing screws (18) and (20) of the complete gear selector lever (21) and collect the spacer (19). Remove the gearchange mechanism complete with the shaft, spring, and s ...

Refitting the gear interlock plunger and pawl assembly
On the special screw (3), fit the gear pawl lever (4), orienting it as shown in the figure, the washer (2) with the square edge side (d) facing the clutch-side crankcase half, and the spring (1), ...

Other materials:

Removal the airbox and throttle body
Loosen the screws (a) and remove the plate (b) that fixes the main wiring to the airbox. Undo the screws (17) and remove the air pressure sensors (9) with the support (19). Release the hoses (c) of the air pressure sensors (9) from the tab (d) on the airbox. Operating on the ...

Removal of the gear selector lever
Unscrew and remove the fixing screws (18) and (20) of the complete gear selector lever (21) and collect the spacer (19). Remove the gearchange mechanism complete with the shaft, spring, and stop plate. Important Visually inspect the gear selector claw (14) for wear, particularly aroun ...

Rear wheel
Right-hand wheel nut Washer Spacer Valve Wheel Circlip Spare parts catalogue Diavel abs front and rear wheels Diavel carbon abs front and rear wheels Important Bold reference numbers in this section identify parts not shown in the figures alongside the text, but which can ...

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