Ducati Diavel
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Ducati Diavel Service Manual: Disassembly of gear interlock plunger and pawl assembly

Ducati Diavel Service Manual / Engine / Gearbox assembly / Gearchange mechanism / Disassembly of gear interlock plunger and pawl assembly

Disassembly of gear interlock plunger and pawl assembly


Unscrew the interlock plunger screw (5) and remove the seal (6), spring (7) and the detent ball (8).

Disassembly of gear interlock plunger and pawl assembly


Unscrew the clutch-side crankcase half screw (3) and remove the pawl (4), washer (2) and spring (1).

Disassembly of gear interlock plunger and pawl assembly


Disassembly of gear interlock plunger and pawl assembly


Removal of the gear selector lever
Unscrew and remove the fixing screws (18) and (20) of the complete gear selector lever (21) and collect the spacer (19). Remove the gearchange mechanism complete with the shaft, spring, and s ...

Refitting the gear interlock plunger and pawl assembly
On the special screw (3), fit the gear pawl lever (4), orienting it as shown in the figure, the washer (2) with the square edge side (d) facing the clutch-side crankcase half, and the spring (1), ...

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Technical specifications
General Colours Transmission Timing system/valves Crankshaft Cylinder/piston Gearbox Cooling system Front wheel Front suspension (diavel abs) Front suspension (diavel carbon abs) Rear wheel Rear suspension (diavel abs) Rear suspensio ...

Removal of the expansion tank
Loosen the clamp (6), open the hose guide (a) and slide the hose (7) out of the radiator. Open clamps (14) and release the hoses that pass through them. Loosen the screws (16). Remove the tank (12) with its hoses (7) and (20) and the support (15). Loosen the clamp (19) to r ...

Refitting the rear sprocket
Check the cush drive bushes (6) condition and, if necessary, replace them by removing them from the flange. Refitting is the reverse of removal. Apply recommended grease on the rear sprocket flange (5) external diameter. Place the rear sprocket flange (5) on sprocket (17) by inserting it ...

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