Ducati Diavel
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Ducati Diavel Service Manual: Removal of the water pump

Removal of the water pump


Note

For clarity, the figures show the engine removed from the frame.

Loosen and remove the water pump cover (12) fixing screws (13) to the generator cover (16).

Remove the water pump cover (12).

Removal of the water pump


Clean the pump housing of any scale. Check the bearings wear by turning the impeller shaft (10); in case of excessive clearance, it is necessary to replace them by operating as follows.

Remove the circlip (3) on the impeller shaft.

Slide off the rotor (10) with the sealing ring (9) from the outside.

Removal of the water pump


Removal of the water pump


Recover the ceramic washer - seal unit (8) placed on the internal side.

Removal of the water pump


Removal of the water pump


Undo and remove the screws (1) with the washer (2).

Removal of the water pump


Working from the generator cover (16) internal side, use a suitable punch to press on the inner race of end bearing (5) until it can be extracted from the cover.

Use the same technique to remove the other bearing (6).

Remove the inner spacer (7).

Check the condition of the components of the mechanical seal: there should be no signs of deformation, cracking, or excessive wear. In the case of damage, both components must be renewed.

Removal of the water pump


Removal of the water pump


Water pump
Screw Washer Circlip Water pump outlet union Bearing bearing Spacer Aluminium gasket Mechanical seal Water pump impeller Bush Water pump cover assembly Screw Plug Se ...

Refitting the water pump
Clean the seat on the cover, any parts you intend to reuse, and the impeller shaft. Then refit as follows. Fit on the impeller (10) shaft the mechanical seal (9) as indicated in the figure. ...

Other materials:

Spark plugs replacement
Check the colour of the ceramic insulation around the central electrode: an even, light brown colour indicates the engine is in good condition and running at the right temperature. Inspect the centre electrode for wear and check spark plug gap, which should be: 0.8+/-0.1 Mm. Important ...

Water radiators
Clip nut Spacer Vibration damper mount Screw Screw Spacer Vibration damper mount Clip nut Bush Spacer Rear sprocket Screw Water radiator (right) Screw Screw Air deflector (right) Special screw Electro-fan Screw Vibration damper mount Screw Plug Half ...

Engine on/off
Warning Before starting the engine, become familiar with the controls you will need to use when riding (page 99). Warning Never start or run the engine indoors. Exhaust gases are toxic and may lead to loss of consciousness or even death within a short time. In the presence of the active or ...

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