Ducati Diavel
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Ducati Diavel Service Manual: Removing of the front sprocket

Ducati Diavel Service Manual / Chassis / Final drive / Removing of the front sprocket

Undo the screws (11) and remove the chain cover (10).

Loosen the chain (sect. 4 - 3, Adjusting the chain tension).

Removing of the front sprocket


Remove the chain with the tool code 88713.1344.

The tool is composed of a holder (a), punch (b), body (c) and two wrenches (d) and (e).

Fit the link to be opened into the holder (a).

Fit a punch (b) into the body (c) and manually unscrew the screw until the punch no longer protrudes.

Fit the holder (a) and link into the body (c).

Manually turn the screw (f) on body (c) so that the punch (b) locates against the pin, taking care that they are aligned with each other.

Fit hex wrench (d) into the hexagonal part of the body (c) and wrench (e) onto the bolt.

Turn the bolt (f) clockwise to push out the pin.

Removing of the front sprocket


Removing of the front sprocket


Remove the chain.

Engage a low gear and unscrew the nut (12).

Remove the nut (12) and the safety washer (13) on the pinion.

Remove the engine pinion (14) from the gearbox secondary shaft.

Removing of the front sprocket


Remove the spacer (15) with o-ring (16) from the gearbox secondary shaft.

Important

The o-ring (16) must be renewed on reassembly.

Removing of the front sprocket


Inspecting the final drive
To check the wear of the final drive, visually check the pinion (14) and sprocket (17). If the teeth are found to worn as shown in the figure (dotted line), the sprocket must be renewed. T ...

Refitting the front sprocket
Grease the o-ring (16) and install it on the front sprocket spacer (15). Fit the spacer, from the o-ring side, on the secondary shaft and drive it fully home against the inner ring of the bearing ...

Other materials:

Coverage
Warranty defects shall be remedied during customary business hours at any authorized ducati motorcycle dealer located within the united states of america in compliance with the clean air act and applicable regulations of the united states environmental protection agency and the california air r ...

Refitting the lubrication system
Note Before fitting the pipes (7), it is recommended to check the presence of the o-rings (e). Lubricate them by using engine oil. If the nipples (5) have been removed from the radiator insert a washer (6) on each nipple (5) and apply specific threadlocker on threads on the radiator side ...

Disassembly of the clutch cover
Remove the plug (14) and its o-ring (13), the plug (17) and its o-ring (15) from the cover. Undo the fixing screw (16) of the inner cover (19). Remove the inner cover (6) and soundproofing panel (18). Remove the circlip (10) and withdraw the shim (9) and the sealing ring (8). The dri ...

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