Ducati Diavel
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Ducati Diavel Service Manual: Removing the flywheel - generator assembly

Ducati Diavel Service Manual / Engine / Flywheel - alternator / Removing the flywheel - generator assembly

Use the tool 88713.3367 Fixed to the m10 side stand fixing holes (d).

Secure the tool to the flywheel with the screws (e).

Unscrew the alternator-flywheel retaining nut (15).

Warning

While unscrewing the nut, apply axial pressure to the socket to avoid damage or injury in the event of the wrench suddenly slipping off the nut.

Removing the flywheel - generator assembly


Remove the nut (15), the washer (16) and the flywheel assembly (v) with the driven gear (21) from the crankshaft.

Removing the flywheel - generator assembly


Removing the flywheel - generator assembly


Remove the inner race (19), the needle roller bearing (20) and the washer (18).

Important

Check the race (19), the needle roller bearing (20) and the inner washer (18) for wear. Renew if worn.

Removing the flywheel - generator assembly


Disassembly of the generator cover
Undo the three stator retaining screws (25) and the two retaining screws (9) of the two cable grommet bracket (10) from inside the generator cover. Remove the stator (2) and the cable grommet br ...

Overhaul of the flywheel-alternator assembly
Examine the inner part of alternator rotor (24) for signs of damage. Check that the starter clutch is working properly and that the needle races do not show signs of wear or damage of any kind. If ...

Other materials:

Disassembly of the gearbox shafts
Place the shaft in a vice in such a way as to facilitate the disassembly operations. Important Take care not to invert the positions of the shims on reassembly: this would potentially lead to jamming when using the gear selector control, making it necessary to reopen the engine crankcase. D ...

Refitting the external components
Fit the cap (39) on spring (38) until it engages. Mount ball (40), spring (38) with cap (39), washer (37) and screw (36) on the chain side half-casing by starting the screw into hole (f). Note The spring (38), with cap (39), must be oriented as shown. Tighten the screw fully home to a torqu ...

Removal of the throttle twistgrip
Peel back the rubber sleeve (a) protecting the throttle control cables. Undo the screws (b) of the throttle grip (6) and open the command. Disconnect the throttle grip cables (10) by unhooking the cable ends (c) from their seats. Remove the throttle twistgrip (6) from the handlebar. ...

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