Fault codes
Dds: exvl diagnosis -> position error, potentiometer, short circuit to ground or open circuit (s.C. Gnd or c.O.), Potentiometer short circuited to vdc (potentiometer s.C vdc).
Dashboard: the error "exvl" (exhaust bypass valve) is shown on the service display. The eobd warning light activates.
Wiring diagram
M exhaust bypass valve motor with potentiometer s for position detection, bbs bbs unit connection. 10 Bbs black/blue - bk/b, 15 bbs brown/red - bn/r, 4 bbs yellow/blue - y/b, 18 bbs black/orange - bk/o, 19 bbs black/white - bk/w.
Location of connections and components
Exhaust bypass valve connection.
The image shows the exhaust system. The oxygen sensor for the horizontal cylinder (1) is visible on the right, the oxygen sensor for the vertical cylinder (2) is on the left. The catalytic converter is contained within the silencer, while the by-pass valve is installed in the section of pipe connecting the silencer to the twin tailpipes. A metal cable, controlled by an actuator with electric motor and a position sensor, branches off from the exhaust bypass valve.
Pin numbering of wiring harness side bbs unit connection
Refitting the filler cap
Position seal (18) in tank cap (10) as shown and reassemble following the
removal procedure in the reverse sequence.
In particular tighten the screws (17) to a torque of 3 nm +/- 10% (sect. 3 - 3,
Frame torque settings).
...
Refitting the radiator
The reassembly procedure is the same for both radiators.
Check for the nuts with clips (8).
Refit the rh radiator (13) on the frame and tighten the screws (4) and (5)
with the spacers (6) to a torque of 10 nm
+/-10% (sect. 3 - 3, Frame torque settings).
Connect the connections of ...
Timing system
Central external cover
Air filter
Horizontal cylinder timing belt cover
Screw
Filter support
Screw
Washer
Nut
Tensioner pulley assembly
Circlip
Camshaft pulley
Tensioner pin
Idler pulley assembly
Timing belt
Nut
Key
Spacer
Camshaft pulley
Driveshaft pulley ...