Ducati Diavel Service Manual: Filling the clutch circuit
Warning
Clutch fluid will damage painted surfaces if spilled on them. It is also very harmful if it comes into contact with the skin or with the eyes; in the case of accidental contact, wash the affected area thoroughly with plenty of running water.
Remove cover (1) and membrane from the clutch fluid reservoir (2) by loosening the screws (3).
Fill the tank with specified oil (sect. 3 - 2, Fuel, lubricants and other fluids) taken from an intact container.
Important
During the following operation, the fluid level must remain topped up at all times. The end of the transparent plastic tubing must remain immersed in the discharged fluid at all times.
Operate the clutch lever and keep it pulled to fill the circuit and expel any air.
Connect the bleed tool to the bleed valve (4).
Note
Follow the manufacturer's instructions when using a commercial clutch bleeding tool.
Loosen the bleed valve (4) and pump with the bleeder. Make sure that the reservoir level does not fall below the min mark.
Repeat the bleeding operation until the fluid flowing from the tube is completely free of air bubbles.
If you do not have a bleeding tool available, connect a length of transparent plastic tubing to the bleed valve (4) as outlined in the draining procedure.
Open the bleed valve by 1/4 turn and operate the clutch lever several times until the fluid flows out of the bleed valve (4).
Pull the lever fully in and then loosen the bleed valve by at least a 1/4 turn.
Wait for a few seconds; then release the lever gradually while simultaneously closing the bleed valve (4).
Important
Do not release the clutch lever until the bleed valve has been fully tightened.
Repeat the bleeding operation until the fluid emerging from the plastic tube is free of air bubbles.
Close to a torque of 4 nm +/- 10% (sect. 3 - 3, Frame torque settings) the bleed valve (4) and install the protection cover.
Top up the fluid level to approximately 3 mm above the min mark of the tank.
Reassemble cover (1) and membrane from the clutch fluid reservoir (2) by tightening the screws (3).
Draining the clutch hydraulic circuit
Warning
Clutch fluid will damage painted surfaces if spilled on them. It is
also very harmful if it comes into contact with the skin or
with the eyes; in the case of accidental contact, wash the a ...
Adjusting the steering head bearings
Excessive handlebar play or shaking forks in the steering head indicate that
the play in the steering head bearings
requires adjustment. Proceed as follows:
loosen the clamp screw (1) that holds t ...
Other materials:
Coolant expansion tank
Plug
Screw
Fuel filler flange
Clip nut
Clamp
Hose clip
Valve/tank hose
Clamp
Screw
Spacer
Rubber mounting
Expansion reservoir
Filler cap
Hose clip
Support
Screw
Washer
Screw
Hose clip
Breather hose
Clamp
Pump/radiator sleeve
Radiator/radiator sleeve ...
Reassembling the frame and the lateral footrests
Apply the recommended grease to the thread of the pins (9) and of the nuts
(8).
Place the frame (1) and the brackets (2) and (3) on the engine block. Start the
pins (9) by holding the nuts (8) and insert
without tightening the screws (6) into the adjusters (4).
Position and fix the rear s ...
Refitting the shock absorber support
If you had removed them, apply recommended grease on the threads of the
adjusters (4) and the ring nuts (3) having
care not to have grease on the surface (c) of the adjusters.
Tighten the adjusters on the ring nut side opposite to that featuring flats
until bringing the surfaces as close as ...