Ducati Diavel
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Ducati Diavel Service Manual: Refitting the cylinder head assemblies

Warning

To prevent oil leaks past the contact area between cylinders and crankcase, each time the head is removed, cylinder and piston must be removed as well to clean the mating faces of crankcase and cylinder and restore the spoiled gaskets and o-rings and apply again liquid sealant (sect. 9 - 5, Refitting the cylinder/piston assembly).

Before fitting the head, check that the seal is fitted on the mating surface between head and cylinder (sect. 9 - 5, Refitting the cylinder/piston assembly).

Note

When fitting the gasket, side (e) with the stamped code must be in contact with the cylinder head.

Refitting the cylinder head assemblies


Lower the cylinder head carefully over the studs. Take care not to damage the threads.

Fit the special washers (22) and nuts (21) onto the cylinder head studs.

Tighten the nuts (21) on the stud bolts evenly and gradually in a crosswise pattern using tool 88713.2676 In conjunction with a torque wrench.

Temporary tighten the nuts (21) to a torque of 20 nm; pre-tightening to a torque of 40 nm (min. 38 Nm - max. 48 Nm); one tightening to a torque of 60 nm (min. 57 Nm - max. 63 Nm) (sect. 3 - 3, Engine torque settings).

Refitting the cylinder head assemblies


Refitting the cylinder head assemblies


Refitting the cylinder head assemblies


Reassembly of the cylinder head
The exhaust side can be identified by the three threaded holes on the flange. The intake side can be identified by the presence of four threaded holes on the flange. All the photos in this ...

Cylinder/piston assemblies
Piston Gudgeon pin circlip Gudgeon pin Set of piston rings Cylinder-crankcase gasket Water pump outlet union Hose clip Horizontal cylinder coolant inlet hose Vertical cylinder c ...

Other materials:

Refitting the cooling system hoses and unions
Position the pump/radiator sleeve (22) and the radiator/radiator sleeve (23). Fit sleeve (23) and sleeve (22) to their corresponding fittings (n) and (o), and bring them fully home on collars (p). Note Sleeves (23) and (22) must be oriented so that the grooves (q) match the tabs (r) on fitt ...

Passive key
Introduction The passive key (1) is used when the active key is not working correctly or is not available. The passive key works as a transponder, and must therefore be placed physically onto the antenna to work. The mechanical part (2) of the key is used to open the seat or the tank plug ...

Removing the electrical components support
Remove the following elements located inside the electrical components support: The battery fixing bracket (4) and the battery (14) as specified under section 6 - 2, battery; The voltage regulator (3) as specified under section 6 - 2,rectifier-regulator; The solenoid starter (18) ...

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