Position the oil cooler shield (7) inserting the tab (a) into the slit (b) in the electrical components support (s).
Note
On refitting, make sure that the tab (c) remains positioned under the retainers (d) of the shield (7).
Fit clips (11) on bracket (13) and orient them as shown in the figure.
Apply rubber lubricant to the pin (e) of the bracket (13).
Insert pin (e) in the vibration damping pad (f) of the oil cooler.
Fit the bracket (13) on the electrical components support, and tighten the screws (8) to a torque of 4 nm +/- 10 % (sect. 3 - 3, Frame torque settings).
Fit clips (9) on lh belly fairing (2) and orient them as shown in the figure.
Put the lh belly fairing (2) in position by engaging slot (e) in the electrical components support, as shown in the figure.
Apply recommended threadlocker on screws (3) and (12).
Fit the nylon washer (4) on the screw (3).
Fix the lh belly fairing (2) to the electrical components support by starting the screws (3) on the rear side, and the screw (12) on the upper side.
Apply recommended threadlocker to the screws (5) and (8).
Fix the lh belly fairing (2) to the oil cooler shield (7) by starting the screw (8) on the lower side, and the screw (5) on the front side.
Fit the clips (9) on the rh belly fairing (1) orienting it as shown in the figure; follow the same procedure to refit the lh belly fairing (2).
Tighten to a torque of 4 nm +/- 10% (sect. 3 - 3, Frame torque settings) the screws (3), (5), (8) and (12) to fix the belly fairings (1) and (2) and the oil cooler shield (7).
Overhauling the front forks
Note
It is advisable to loosen the top cap (14) when the fork is still fitted
to the motorcycle.
Note
The specific tools for the revision of the fork, are described in sect. 3
- 4, Specific tools for the frame.
Loosen the spring preload adjuster before unscrewing the plug (14).
Unscrew th ...
Overhaul of the gearbox
Check the condition of the front coupling dogs of the gears. They must be in
perfect condition and with no sign of wear on
the edges of the teeth.
The idler gears must rotate freely on their shafts.
When refitting, make sure the circlips are correctly positioned.
Check the needle roller ...
Cylinder/piston assemblies
Piston
Gudgeon pin circlip
Gudgeon pin
Set of piston rings
Cylinder-crankcase gasket
Water pump outlet union
Hose clip
Horizontal cylinder coolant inlet hose
Vertical cylinder coolant inlet hose
Cylinder barrel
Cylinder head gasket
Bush
Spare parts catalogue
Diavel a ...