Ducati Diavel
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Ducati Diavel Service Manual: Refitting the clutch transmission unit

Ducati Diavel Service Manual / Chassis / Handlebar unit / Hydraulic clutch control / Refitting the clutch transmission unit

Position pipe (4) on the clutch slave cylinder (r).

Position the two seals (19) and tighten the screw (18) to a torque of 23 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Refit the bleed valve (17) and the dust gaiter (16).

To position the pipe retaining clamps (4) refer to the table on the following page.

Refitting the clutch transmission unit


Push in the internal piston (a) to force out all the fluid from inside the cap.

Refitting the clutch transmission unit


Make sure the anti-rotation pin (12) is fitted on the clutch pushrod (14).

Refitting the clutch transmission unit


Proceed as follows in case the anti-rotation pin (12) has been removed from the clutch pushrod (14).

Turn the clutch pushrod (14) until the axis of the anti-rotation pin (12) positioning hole is horizontal, as shown in the figure; grease the anti-rotation pin (12) and insert it into the clutch pushrod (14) hole.

Refitting the clutch transmission unit


Insert the anti-rotation insert (28) fully home into the clutch pushrod (14) by matching the anti-rotation pin (12) with the slots (b) on the insert (28).

Note

The tab (c) of insert (28) must be inwards (casing side).

refitting the clutch transmission unit


Turn the clutch pushrod (14) counter clockwise until the hole axis of the anti-rotation pin (12) is aligned with the centreline of the casing cover machined surface (d), as shown in the figure.

Insert the clutch actuator (r) into the pushrod (14) and bring it fully home on the anti-rotation insert (28).

Note

Upon insertion of the clutch actuator (r), make sure that the tab (c) of insert (28) matches with the actuator slot (e).

Fix the clutch actuator (r) by starting the screws (11).

Note

To bring the clutch slave cylinder (6) internal surface near the casing cover as uniformly as possible, screw and tighten the screws (11) alternatively.

Tighten the screws (11) to a torque of 10 nm +/- 10% (sect. 3 - 3, Frame torque settings), by following the sequence 1 - 2 - 3 - 1.

Refitting the clutch transmission unit


Refitting the clutch transmission unit


Refitting the clutch transmission unit


Positioning of the clutch hose

Positioning of the clutch hose


Positioning of the clutch hose


Positioning of the clutch hose


Positioning of the clutch hose


Positioning of the clutch hose


Positioning of the clutch hose


Positioning of the clutch hose


Removal of the clutch transmission unit
Warning The manufacturer of the clutch transmission unit (15) advises against servicing of its internal parts due to the safetycritical nature of this component. Incorrect overhaul of these cri ...

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Removal of the gear selector lever
Unscrew and remove the fixing screws (18) and (20) of the complete gear selector lever (21) and collect the spacer (19). Remove the gearchange mechanism complete with the shaft, spring, and stop plate. Important Visually inspect the gear selector claw (14) for wear, particularly aroun ...

Abs disabling function
This function disables or enables the abs. To access the function it is necessary to view the ""setting" menu", using buttons (1) "s" or (2) "t" to select the "abs" function and press the reset button (3) to enter the following page. Function state is highlighted on the display (on in green ...

Refitting the rear brake control
If the pushrod (18), clip (30) and fork (31) assembly has been dismantled, reassemble it by screwing the nut (29) onto the rod (18) and then screw the rod into the fork (31) to obtain the measurement indicated in the figure. Block the rod and tighten to a torque of 7.5 Nm +/- 10% (sect. 3 - ...

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