When all the necessary inspections have been completed, refit the wheel as follows.
Fit the spacers (3) and (9) to the seal rings on the sides of the wheel hub.
Install the complete wheel between the fork legs.
Lubricate the shank and thread of the wheel axle (10).
Take the pin (10) fully into the wheel hub.
Fit the washer (2) on the end of the axle.
Grease the thread and the underside of the head of the axle lock nut (1), then screw it on.
Tighten the nut (1) to the torque of 63 nm +/- 5% (sect. 3 - 3, Frame torque settings).
Grease the threads and undersides of the heads of screws (a).
Tighten the two retaining screws (a) of the brake callipers (b) to a torque of 2 nm +/- 10%. (Sect. 3 - 3, Frame torque settings) operate the front brake lever two or three times.
Hold the lever pulled towards the handgrip and simultaneously tighten the screws (a) to a torque of 44 nm +/- 5%(sect. 3 - 3, Frame torque settings).
Before tightening the screws (8), lower the bike to the ground and push up and down on the handlebar to load the suspension; so the fork legs will become properly seated onto the wheel shaft.
Tighten the screws (8) to a torque of 10 nm +/- 5% (sect. 3 - 3, Frame torque settings), proceeding in a 1-2-1 sequence.
Refitting the seat
Note
Apply recommended grease to the hole (a) of latch (6).
Fit the seat (1) as follows: insert the tabs (b) (on the front side) under
the rubber pads (c) of the gloves compartment;
then push the seat rear side until hearing the lock latch click.
...
Overhaul of the connecting rods
Make the following dimensional checks on the connecting rods:
Clearance with gudgeon pin on assembly.
In the event of excessive wear (sect. 3 - 1.1, Crankshaft), replace the
connecting rod.
The small end bushing must be in good condition and firmly driven into its seat.
Check for para ...
Water pump
Screw
Washer
Circlip
Water pump outlet union
Bearing
bearing
Spacer
Aluminium gasket
Mechanical seal
Water pump impeller
Bush
Water pump cover assembly
Screw
Plug
Sealing washer
Generator cover
Special washer
Fuel filler flange
Spare parts catalogue
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