Ducati Diavel Service Manual: Crankcase assembly

Refitting the alternator-side crankcase cover

Before the assembly make sure that the water pump unit is fitted on the generator cover (sect. 9 - 3.3, Refitting the water pump). If bearing (27) has been removed, lubricate its seat with speci ...

External components

Oil breather valve O-ring Sealing washer Gear position sensor Cylinder barrel/head stud Nipple By-pass spring Plug Plug Aluminium gasket Nut Lock washer Timing gear pair ...

Other materials:

Reassembly of the connecting rods
Before starting, check that the crankshaft main bearing journals and big-end journals are free of burrs or evident signs of machining: if necessary, clean the surfaces with very fine emery cloth and oil. Check that the grooves are in perfect condition with no signs of forcing. Clean the cra ...

Injectors
Introduction The injectors used on the diavel are top feed units, meaning that fuel is fed into the top of the injector itself. The injectors contain a winding which raises a needle when electrically energised. This opens the atomiser nozzle, through which pressurised fuel is dispensed, gener ...

Refitting the expansion tank
If the support (15) has been removed, place the hose clamps (14) on the bracket (15) orienting them as indicated. Fully press the pins (a) to block the clamps (14) until pins surfaces (b) are at the same level of the clamps (14) surfaces. Apply recommended threadlocker to the thread of the ...