If the brake hoses (7), (8), (9) and (10) on the abs control unit are changed or removed, ensure that the fittings on the control unit are positioned correctly.
Warning
If incorrectly positioned, the hose can affect brake operation and foul moving parts. Position the hose as shown in the figure.
Pipes (7), (8), (9) and (10) fixing must be carried out by placing new gaskets (11) between the couplings.
Tighten the screws (17) to the torque of 23 nm +/- 10% (sect. 3 - 3, Frame torque settings).
Check that there are vibration dampers (22) and spacers (13) on the abs supporting bracket (12).
Refit the abs control unit (6) on the supporting bracket (12), and fix it by starting and tightening the retaining screws (16) to a torque of 10 nm +/- 10% (sect. 3 - 3, Frame torque settings).
Connect the connector (a) of the abs control unit (6).
If removed, refit the front rubber pad (15) applying the recommended threadlocker to the pin (c) and the rear face of the pad. Fit the pad inserting pin (c) into the corresponding hole (d).
If removed, refit the rear rubber pad (15) applying the recommended threadlocker to the cover of the exhaust valve motor until achieving engagement.
Note
The rubber pad (15) must be aligned with the corresponding reference notch (h) as shown.
To fill up the system, carry out the instructions for replacement of fluid of the front and rear braking system master cylinder or calliper to which the pipe is connected (sect. 4 - 3, Changing the brake fluid).
Important
If the abs control unit is replaced, this must be supplied with secondary circuit already full of fluid; the control unit must Be fitted and the system filled and bleeded as a traditional system.
Overhaul of the cylinder barrel/piston components
Overhauling the cylinder
Check that the walls of the cylinder bore are perfectly smooth. Measure the
cylinder bore diameter at 50 mm from the top
face and determine the size class to which it belongs in accordance with the
values specified in sect. 3 -
1.1Cylinder/piston. Repeat measurement o ...
Steering head: steering
Screw
Steering head
Screw
Lower rh u-bolt
Lower lh u-bolt
Bearing
Screw
Sealing ring
Washer
Spacer
Washer
Nut
Washer
Screw
Bottom yoke
Dowel
Nut
Screw
Special screw
Clip nut
Left-hand support
Front splashguard
Right-hand support
Front support
S ...
Braking
Slow down in time, shift down to engine-brake first and then
brake applying both brakes. Pull the clutch lever before
stopping the motorcycle, to avoid sudden engine stop.
Abs system
Using the brakes correctly under adverse conditions is the
hardest – and yet the most critical - skill to mast ...