Ducati Diavel
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Ducati Diavel Service Manual: Refitting the airbox and throttle body

Ducati Diavel Service Manual / Fuel/exhaust system / Airbox - throttle body / Refitting the airbox and throttle body

Position the filter box (1).

Operate on the vehicle lh side, connect connector (f) of the tps/div motor.

Refitting the airbox and throttle body


Operating on the right side of the vehicle, connect connector (e) from the aps sensor.

Refitting the airbox and throttle body


Check for the vibration dampers (20) on the map sensor supporting bracket (19).

Insert the spacers with collar (18) fully home onto the vibration dampers (20).

Note

Two spacers with collar (18) must be fitted on the upper side of the bracket (19) and the other two spacers with collar (18) must be fitted on the lower side of bracket (19).

Set the map sensors (9) as shown on bracket (19) and fix them starting the screws (10).

Note

When fitting the map sensors, make sure to insert sensors (a) correctly into their seats in bracket (19) as shown.

Tighten the screws (10) to a torque of 10 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Refitting the airbox and throttle body


Refitting the airbox and throttle body


Refitting the airbox and throttle body


Insert a clip (11) on the longer hose (c1) and a clip (11) on the shorter hose (c2).

Fit the longer hose (c1) and the shorter hose (c2) on the map sensors (9) and position them so as to match the marks on longer hose (c1) and shorter hose (c2) with the arrows on the map sensor supporting bracket (19).

Fix the hoses (c1) and (c2) with the clips (11).

Refitting the airbox and throttle body


Refit the air pressure sensors (9) with the support (19) by starting and tightening the screws (17) to a torque of 5 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Block the hoses (c) of the air pressure sensors (9) with the tab (d) on the airbox.

Refitting the airbox and throttle body


Refitting the airbox and throttle body


Position and tighten the clamps (6), as indicated, to the torque of 2.5 Nm +/- 10% (sect.3 - 3, Frame torque settings).

Refitting the airbox and throttle body


Refitting the airbox and throttle body


If the drainage pipe has been removed, fit clamp (21) onto drainage pipe (26).

Fit the drainage pipe (26) by inserting it fully home on fitting (u) on the filter box (1).

Orient the clamp (21) as indicated.

Fix the drainage pipe (26) by tightening the clamp (21).

Refitting the airbox and throttle body


Refitting the airbox and throttle body


Refit the blow-by pipe to the airbox by tightening the clamp (z) to a torque of 5 +/- 10% (sect. 3 - 3, Frame torque settings).

Refitting the airbox and throttle body


Refit the plate (b) retaining the main wiring to the airbox by tightening the screws (a) to a torque of 5 nm +/- 10% (sect.

3 - 3, Frame torque settings).

Refitting the airbox and throttle body


Refitting the airbox and throttle body


Positioning of the airbox drain hose

Positioning of the airbox drain hose


Positioning of the airbox drain hose


Positioning of the horizontal and vertical head air sensor hoses

Positioning of the horizontal and vertical head air sensor hoses


Positioning of the horizontal and vertical head air sensor hoses


Positioning of the horizontal and vertical head air sensor hoses


Positioning of the horizontal and vertical head air sensor hoses


Removal the airbox and throttle body
Loosen the screws (a) and remove the plate (b) that fixes the main wiring to the airbox. Undo the screws (17) and remove the air pressure sensors (9) with the support (19). Release t ...

Air intake
Air filter Right air duct Screw Air temperature sensor Screw Left air duct Sealing washer Threaded insert Spacer Clamp Breather hose Spare parts catalogue Diavel abs air ...

Other materials:

Removal of the movable tensioner/timing belt
Loosen the nut (8) and remove the washer (7) and the tensioner pulley (9) from the pin (12) on the cylinder head. Remove the timing belt (14) from the horizontal cylinder assembly. Important If the belts are to be re-used, mark the direction of rotation with an arrow and also mark the cylin ...

Refitting the lubrication system
Note Before fitting the pipes (7), it is recommended to check the presence of the o-rings (e). Lubricate them by using engine oil. If the nipples (5) have been removed from the radiator insert a washer (6) on each nipple (5) and apply specific threadlocker on threads on the radiator side ...

Removal of the cooling system hoses and unions
Loosen the clips (21) that secure the radiator/thermostat sleeve (40) and the radiator/plug sleeve (24) to the water radiators. Loosen clips (25) and (43) that secure the breather pipe (26) to the radiator/plug sleeve (24) and to the left radiator. Loosen the clips (34) securi ...

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