Ducati Diavel
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Ducati Diavel Service Manual: Refitting the oil pump

If removed, apply specific threadlocker on the bushing (7) outer thread, and screw it in the crankcase half, observing the height.

Refitting the oil pump


Position the reference bushings (15) and the oil sealing o-rings (2) and (4) according to the crankcase lubrication channels.

Refitting the oil pump


Position the oil pump on the crankcase and tighten screws (9) to a torque of 26 nm (min. 23 Nm - max. 29 Nm) and the screw (10) to a torque of 10 nm (min. 9 Nm - max. 11 Nm) (sect. 3 - 3, Engine torque settings).

Refitting the oil pump


Check the gear clearance with the driving pinion by fixing a dial gauge (a), equipped with the appropriate traces, to the crankcase half.

Position the dial gauge stylus on one tooth of oil pump gear and set the gauge to zero in this position.

Move the gear slightly to measure the backlash; take four readings in diametrically opposed positions of the gear.

The clearance should be 0.10 Mm.

Refitting the oil pump


Refitting the oil pump


Reassembly of the oil pump
Check that the circlip (3) and tongue (13) are present on the pump. Fit the pump drive gear (12) on to the oil pump and secure it by installing the circlip (6) in its groove. Insert the by-p ...

Oil cooler
Oil cooler Vibration damper mount Spacer Screw Nipple Aluminium gasket Oil delivery hose Screw Plate Bracket Screw Engine oil pressure sensor Sealing washer Heat guard ...

Other materials:

Refitting the cylinder heads pulleys/fixed tensioners
Check that the keyway on the end of the camshaft is in good condition and without burrs. Fit a woodruff key (b) in the keyway of each camshaft. Fit the pulley (11) on the camshaft, inserting the woodruff key in the in the slot (c) in the pulley. Apply the recommended grease to the t ...

Refitting the clutch master cylinder assembly
Insert the clutch master cylinder assembly (3) and the clamp (6) on the left handlebar, so that the top mating faces match the mark (z) on the handlebar as shown. Couple terminal (6) to the clutch master cylinder control and fix them with the screws (v). Tighten the retaining screws ...

Removing the electrical components support
Remove the following elements located inside the electrical components support: The battery fixing bracket (4) and the battery (14) as specified under section 6 - 2, battery; The voltage regulator (3) as specified under section 6 - 2,rectifier-regulator; The solenoid starter (18) ...

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