Ducati Diavel
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Ducati Diavel Service Manual: Removal of the clutch transmission unit

Ducati Diavel Service Manual / Chassis / Handlebar unit / Hydraulic clutch control / Removal of the clutch transmission unit

Warning

The manufacturer of the clutch transmission unit (15) advises against servicing of its internal parts due to the safetycritical nature of this component.

Incorrect overhaul of these critical safety components can endanger rider and passenger safety.

The only components that should be renewed are the complete clutch transmission unit, the bleed valve, the seals and the complete clutch pushrod assembly.

Removal of the clutch transmission unit


Undo the screws (11) and slide out the clutch slave cylinder (r).

Removal of the clutch transmission unit


Remove the dust gaiter (16) and the bleed valve (17) and unscrew the screw (18), taking care to recover the gaskets (19): the unit (r) is now disconnected from the pipe (4).

Push in the piston to force out all the fluid from inside the cap.

Removal of the clutch transmission unit


At this point, it is possible to slide also the clutch gear rod (14).

Removal of the clutch transmission unit


Refitting the clutch master cylinder assembly
Insert the clutch master cylinder assembly (3) and the clamp (6) on the left handlebar, so that the top mating faces match the mark (z) on the handlebar as shown. Couple terminal (6) to th ...

Refitting the clutch transmission unit
Position pipe (4) on the clutch slave cylinder (r). Position the two seals (19) and tighten the screw (18) to a torque of 23 nm +/- 10% (sect. 3 - 3, Frame torque settings). Refit the bleed valv ...

Other materials:

Timing system
Central external cover Air filter Horizontal cylinder timing belt cover Screw Filter support Screw Washer Nut Tensioner pulley assembly Circlip Camshaft pulley Tensioner pin Idler pulley assembly Timing belt Nut Key Spacer Camshaft pulley Driveshaft pulley ...

Gear change pedal
When released, the gear change pedal (1, fig. 96) Automatically returns to rest position n in the centre. This is indicated by the instrument panel light n (2, fig. 4) Coming on. The pedal can be moved: down = press down the pedal to engage the 1st gear and to shift down. At this point the n ...

Refitting the number plate holder
Place the number plate light (5), as indicated, on the number plate holder plate (8) and tighten the screws (7) to a torque of 2 nm +/- 10% (sect. 3 - 3, Frame torque settings). Thread the number plate light wiring (c) into the opening in the number plate holder plate as shown. Fit ...

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