Ducati Diavel
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Ducati Diavel Service Manual: Removal of the clutch transmission unit

Ducati Diavel Service Manual / Chassis / Handlebar unit / Hydraulic clutch control / Removal of the clutch transmission unit

Warning

The manufacturer of the clutch transmission unit (15) advises against servicing of its internal parts due to the safetycritical nature of this component.

Incorrect overhaul of these critical safety components can endanger rider and passenger safety.

The only components that should be renewed are the complete clutch transmission unit, the bleed valve, the seals and the complete clutch pushrod assembly.

Removal of the clutch transmission unit


Undo the screws (11) and slide out the clutch slave cylinder (r).

Removal of the clutch transmission unit


Remove the dust gaiter (16) and the bleed valve (17) and unscrew the screw (18), taking care to recover the gaskets (19): the unit (r) is now disconnected from the pipe (4).

Push in the piston to force out all the fluid from inside the cap.

Removal of the clutch transmission unit


At this point, it is possible to slide also the clutch gear rod (14).

Removal of the clutch transmission unit


Refitting the clutch master cylinder assembly
Insert the clutch master cylinder assembly (3) and the clamp (6) on the left handlebar, so that the top mating faces match the mark (z) on the handlebar as shown. Couple terminal (6) to th ...

Refitting the clutch transmission unit
Position pipe (4) on the clutch slave cylinder (r). Position the two seals (19) and tighten the screw (18) to a torque of 23 nm +/- 10% (sect. 3 - 3, Frame torque settings). Refit the bleed valv ...

Other materials:

Removal of the front forks
Before removing the front forks, it is first necessary to remove the following parts: Loosen the clamp screws (1) holding the fork legs to the steering head (3). Loosen the clamp screws (2) and (26) securing the fork legs to the bottom yoke (4). Withdraw the fork legs (5) and (6) downwar ...

Dashboard menu option scrolling not possible
Fault codes Dds: no fault code displayed Dashboard: no fault code displayed Location of connections and components Location of left hand handlebar switchgear set connection. Pin numbering for wiring harness side dashboard connector. ...

Removing outer components
Note The following removal operations are required in order to renew and/or clean the crankcase halves. If the original crankcase halves are to be reused, then the removal of these components is not essential. Unscrew the screw (17) and remove the oil breather valve (1) with the o-rings ...

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