Ducati Diavel
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Ducati Diavel Service Manual: Removal of the clutch transmission unit

Ducati Diavel Service Manual / Chassis / Handlebar unit / Hydraulic clutch control / Removal of the clutch transmission unit

Warning

The manufacturer of the clutch transmission unit (15) advises against servicing of its internal parts due to the safetycritical nature of this component.

Incorrect overhaul of these critical safety components can endanger rider and passenger safety.

The only components that should be renewed are the complete clutch transmission unit, the bleed valve, the seals and the complete clutch pushrod assembly.

Removal of the clutch transmission unit


Undo the screws (11) and slide out the clutch slave cylinder (r).

Removal of the clutch transmission unit


Remove the dust gaiter (16) and the bleed valve (17) and unscrew the screw (18), taking care to recover the gaskets (19): the unit (r) is now disconnected from the pipe (4).

Push in the piston to force out all the fluid from inside the cap.

Removal of the clutch transmission unit


At this point, it is possible to slide also the clutch gear rod (14).

Removal of the clutch transmission unit


Refitting the clutch master cylinder assembly
Insert the clutch master cylinder assembly (3) and the clamp (6) on the left handlebar, so that the top mating faces match the mark (z) on the handlebar as shown. Couple terminal (6) to th ...

Refitting the clutch transmission unit
Position pipe (4) on the clutch slave cylinder (r). Position the two seals (19) and tighten the screw (18) to a torque of 23 nm +/- 10% (sect. 3 - 3, Frame torque settings). Refit the bleed valv ...

Other materials:

System components
Screw Abs front speed sensor Sealing washer Hose grommet Abs rear speed sensor Abs control unit Front pump - control unit pipe Control unit - front callipers pipe Rear pump - control unit pipe Control unit - rear calliper pipe Sealing washer Support Spacer Rubber mou ...

Removal of the handlebar
Unscrew and remove the screws (3) securing the upper clamp (1). Remove the upper clamp (1). Remove the handlebar (4) from its seat on the steering head. To remove the grips (5), refer to the exploded view at the beginning of this chapter. ...

High engine coolant temperature
The activation of this (amber yellow) "warning" indicates that the engine coolant temperature is high. It is activated when the temperature reaches 121C (250f). Note In this case, ducati recommends stopping and shutting off the engine immediately; make sure that the fans are workin ...

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