Ducati Diavel
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Ducati Diavel Service Manual: Removal of the gearchange control

Ducati Diavel Service Manual / Chassis / Gearchange mechanism / Removal of the gearchange control

Loosen and remove the pivot screw (4) securing the gearchange pedal (1) and recover the washer (9) and the o-ring  Seals (5).

Loosen and remove the screw (7) securing the gearchange lever (8) to the gear selector shaft.

Withdraw the lever (8) complete with the gearchange control assembly.

Note

Mark the position of lever (8) relative to the gear selector shaft.

To remove the lever (8) from the gearchange assembly, remove the screw (10) and slide the lever (8) out.

Removal of the gearchange control


Removal of the gearchange control


Gearchange mechanism
Gearchange pedal Bush Rubber pad Pin O-ring Gearchange lever tie-rod Screw Gearchange lever Washer Screw Ball joint Nut Nut Nut with left-hand thread Lh ball joint ...

Disassembly of the gearchange mechanism
Refer to the exploded view at the beginning of this section for indications on disassembly and renewal of gearchange components. If the bushing (2) inside the pedal (1) needs replacing, grease t ...

Other materials:

Shimming the shafts
Before assembling the crankcase halves, calculate the shims required to obtain the correct end float of the crankshaft and gearbox shafts. To determine the correct shim thickness proceed as follows. Shimming the crankshaft After having installed the new main bearings (with bushing (a) or ...

Checking the camshafts and supports
Check the cam contact surfaces for scratches, grooves, steps and waving. Worn cams are frequently the cause of poor timing, which leads to loss of engine power. Place the camshaft between two centres and check the run-out on the areas indicated using two dial gauges. Service limit: 0.1 ...

Reassembling the frame and the lateral footrests
Apply the recommended grease to the thread of the pins (9) and of the nuts (8). Place the frame (1) and the brackets (2) and (3) on the engine block. Start the pins (9) by holding the nuts (8) and insert without tightening the screws (6) into the adjusters (4). Position and fix the rear s ...

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