Introduction
When the rider presses the start button, with all the safety conditions required to enable engine start met, the engine control unit enables the relay that activates the starter motor.
Component assembling position

Connection on starter motor relay.
Connection wiring diagram

Mt starter motor, ccm engine control connection. 4 Starter motor relay activation, blue/black - b/bk, a key on power (+15 from hands free relay 30), r battery power (+30), 3 red/black - r/bk, m black - bk, b black - bk.
In the event of fault
In the event of a starter motor relay fault, the engine will not start.
Fault codes generated and possible correlated faults
The engine control unit generates no fault code in the event of a starter motor relay fault.
No errors are indicated on the dashboard.
Possible correlated faults: the starter motor cannot be operated. Check:
Note
Check integrity of electric circuit - short-circuit to vdc = with dashboard on, using a voltmeter, a voltage is measured between the wire tested and ground.
Check integrity of electric circuit - short-circuit to ground = with the battery cables disconnected, using an ohmmeter, continuity is detected between the wire tested and ground.
Check integrity of electric circuit - open circuit = with the battery cables disconnected, using an ohmmeter, no continuity is detected between the two ends of the wire tested.
If none of the tests described above identifies the problem and the power supply and ground for the engine control unit are in correct working order, replace the engine control unit.
Component replacement methods
No special measures are necessary in order to replace the starter motor relay.
Throttle valve actuator motor relay
Radiator fan relayChecking brake and clutch fluid level
The levels should not fall below the min marks on the
respective reservoirs.
If the level is too low, air can get into the circuit, thus
impairing the efficiency of the system.
Brake and clutch fluid must be topped up and changed at the
intervals specified in the scheduled maintenance table ...
Reassembly of the clutch-side crankcase cover
Fit the plug (14) and the gasket (13). Fit the plug (17) and the gasket (15).
If the bush has been replaced, fully seat the new bush (7) in the slot in the
cover using a suitable drift and a press.
If the sealing ring (8) needs to be renewed, fit the new seal into the crankcase
cover, po ...
External components
Oil breather valve
O-ring
Sealing washer
Gear position sensor
Cylinder barrel/head stud
Nipple
By-pass spring
Plug
Plug
Aluminium gasket
Nut
Lock washer
Timing gear pair
Key
Key
O-ring
Screw
Locating dowel
Starter idler gear
Washer
Gear shaft
O-ring
...