Note
This operation has to be carried out with hot engine (but turned off) because the oil in these conditions is more fluid and its evacuation is faster and complete.
Remove the drain plug (3) with seal (a) from the oil sump and allow the oil to drain off.
Warning
Dispose of oil and/or filter cartridges in compliance with environmental protection regulations.
Remove any metallic deposits from the end of the magnetic drain plug (3). Clean the threads of the drain plug and apply three bond tb1215. Refit the drain plug complete with gasket (a) to the sump.
Position seal (a) so that the side with the square edge is facing the chain side crankcase half.
Tighten the exhaust plug (3) to a torque of 20 nm (min. 18 Nm - max. 22 Nm) (sect. 3 - 3, Engine torque settings).
Remove the oil sump filter cartridge (4) using service tool 88713.2906.
Important
Dispose of the used cartridge, do not attempt to reutilise it.
Fit a new cartridge (4), using the tool 88713.2906 Making sure to lubricate the gasket with engine oil.
Note
As an alternative, it is advisable to refill the filter cartridge with engine oil (4) before fitting it: this enables the recommended oil level to be maintained without topping up.
Screw the cartridge fully home and tighten it to a torque of 11 nm (min. 10 Nm - max. 12 Nm) (sect. 3 - 3, Engine torque settings).
Every two oil changes, clean the oil pickup gauze filter.
Undo the four screws (5) of the external cap (6) and remove it.
Remove the filtering element (7) and check the o-rings (8) and (9), replace them if necessary.
Clean the filter with petrol and compressed air. Take care not to damage the gauze.
Place the o-ring (9) on the crankcase and the (8) one on the mesh filter (7).
Refit the mesh filter (7).
Apply a bead of fluid gasket to the cap (6) as shown in the figure.
Remove the filler plug (2) and carry out refilling with the specified oil type (sect. 3 - 2, Fuel, lubricants and other fluids) up to reaching the notch that identifies the max level in the sight glass (1).
Refit the filler cap (2). Run the engine at idle speed for a few minutes.
Check that there are no oil leaks and that the engine oil pressure warning light on the dashboard switches off some seconds after starting up the engine. If not, switch off the engine and trace the fault.
After a few minutes, check that the oil level is the specified one; if necessary, restore the max. Level.
Tighten the external cap (6) retaining screws (5) to a torque of 10 nm (min. 9 Nm - max. 11 Nm) (sect. 3 - 3, Engine torque settings).
Removal of the clutch
Note
For clarity, the figures show the engine removed from the frame.
Undo the fixing screws (1) and remove the ring (2) and the springs (3) from
the pressure plate (4).
Slide the pressure plate (4) paying attention to the circlips (6).
Remove the clutch control pin (14) and the ...
Front wheel
Nut
Washer
Left spacer
Sealing ring
Bearing
Front wheel rim
Inner spacer
Screw
Right spacer
Front wheel shaft
Valve
Spare parts catalogue
Diavel abs front and rear wheels
Diavel carbon
abs
front and rear wheels
Important
Bold reference numbers in this section iden ...
Disassembly of the oil pump
Hold the oil pump (1) in a vice taking care not to damage the drive gear
(12).
Warning
Make sure that vice jaws are faced with soft material.
Remove the plug (14) and extract the spring (16) and by-pass valve (17).
Check the condition of the above components.
Remove the circlip (6) ...