Ducati Diavel Service Manual: Disassembly of structural components and the frame
Before carrying out dimensional checks on the frame, you must remove all the superstructures fitted, referring to the removal procedures outlined in the sections of this manual.
The rear subframes (2) and (3) are structural components of the frame (1).
Both serve to support motorcycle superstructures and must therefore be in perfect condition.
The following flow chart illustrates the logical sequence in which the parts are to be removed from the motorcycle and a reference to the section where the removal procedure is described.
Refitting is the reverse of removal.
Frame inspection
Frame
Rh subframe
Lh subframe
Grub screw
Nut
Special screw
Rubber pad
Nut
Special screw
Screw
Left-hand bracket
Hose clip
Hose clip
Right-hand bracket
Special screw
...
Removal of the tool tray
To remove the tool tray unit from the lateral footrests, loosen the screws
(40) and remove the splashguard (20).
Undo the screws (15) and remove the cover (16).
Move the wiring branch ...
Other materials:
Inspection of the gear selector forks
Visually inspect the gear selector forks. Bent forks must be renewed as they
may lead to difficulties in gear changing or
may suddenly disengage when under load.
Use a feeler gauge to check the clearance of each fork in its gear groove.
If the service limit has been exceeded, check whether ...
Overhauling the front wheel
Wheel bearings
Before checking the dimensions, check the wear on wheel bearings. Check for
wear by hand after cleaning and degreasing
the bearings in their seats.
Turn the inner race.
Check the amount of radial and axial play. Excessive play will cause vibration
and make the bike unstabl ...
Removal of the rear brake calliper
Important
The brake manufacturer advises against any servicing of the internal
components of brake callipers or the master cylinder.
Incorrect overhaul of these critical safety components can endanger rider and
passenger safety.
Before removing the parts in question, you must first carry ou ...