Ducati Diavel
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Ducati Diavel Service Manual: Reassembly of the clutch-side crankcase cover

Ducati Diavel Service Manual / Engine / Clutch assembly / Clutch cover / Reassembly of the clutch-side crankcase cover

Fit the plug (14) and the gasket (13). Fit the plug (17) and the gasket (15).

Reassembly of the clutch-side crankcase cover


If the bush has been replaced, fully seat the new bush (7) in the slot in the cover using a suitable drift and a press.

If the sealing ring (8) needs to be renewed, fit the new seal into the crankcase cover, positioning it so the side without a spring is facing the circlip (10).

Before fitting, check that the edges of the circlip groove show no sign of burrs which might otherwise damage the sealing ring.

Then fit the shim (9) and the circlip (10).

Important

In order for the sealing ring (8) to function correctly, it must have an assembly clearance that allows the circlip (10) to rotate.

Place the soundproofing panel (18) inside the clutch cover (1).

Position the inner cover (19) on the panel (18), aligning it with the pin (d).

Apply the recommended threadlocker to the screw (16) tighten the retaining screw (16) to a torque of 24 nm (min. 22 Nm - max. 26 Nm) (sect. 3 - 3, Engine torque settings).

Reassembly of the clutch-side crankcase cover


Disassembly of the clutch cover
Remove the plug (14) and its o-ring (13), the plug (17) and its o-ring (15) from the cover. Undo the fixing screw (16) of the inner cover (19). Remove the inner cover (6) and soundproofing p ...

Refitting the clutch-side crankcase cover
Clean and degrease mating surfaces on the clutch-side crankcase half cover and crankcase and ensure that locating bush (12) and the o-ring (11), located in correspondence with the oil way, are in ...

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Engine torque settings
*Dynamic safety-critical point; tightening torque must be within nm +/-5%. Note For product specifications and symbols, refer to paragraph "product specifications" (sect. 1 - 2). ...

Reassembly of belly fairing
Position the oil cooler shield (7) inserting the tab (a) into the slit (b) in the electrical components support (s). Note On refitting, make sure that the tab (c) remains positioned under the retainers (d) of the shield (7). Fit clips (11) on bracket (13) and orient them as shown in the f ...

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