Ducati Diavel
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Ducati Diavel Service Manual: Refitting the fuel tank

If the fuel tank has been disassembled into its component parts, reposition all the parts as shown in the exploded view.

In particular: tighten the screws (13) to a torque of 5 nm +/-10% (sect. 3 - 3, Frame torque settings).

Refitting the fuel tank


Refit the tank by inserting its rear side into the pin on the frame, as shown in the figure.

Refitting the fuel tank


Smear the o-rings (l) installed on fuel hose couplings (c) with rubber lubricant.

Refitting the fuel tank


Connect the two quick-release fittings (c) of the fuel pipes following the removal order, paying attention to insert the Delivery on the filler marked with out and the return on the filler marked with in.

Connect connector (d) of the fuel level sensor to the main wiring.

Refitting the fuel tank


Attach the fuel hoses (12) to the hose clips (14).

Refitting the fuel tank


Refit the flange cover (a) by tightening the screws (b) to a torque of 4 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Refitting the fuel tank


Refitting the fuel tank


Position, without tightening, the front retaining screw (4).

On both sides of the tank plug, place the two breather pipes (8) and (15) and insert them on the plug.

Check correct position of the tank (1) and tighten the two front retaining screws (4) to a torque of 10 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Refitting the fuel tank


Refitting the fuel tank


Positioning of the fuel tank breather and drain hoses

Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Refitting the fuel tank flange
Insert the flange (20) in its housing in the fuel tank. Apply prescribed threadlocker to the screws (9) and tighten to a torque of 6 nm +/- 10% (sect. 3 - 3, Frame torque settings), following th ...

Airbox - throttle body
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Other materials:

Removal of the timing belt covers
Loosen the screws (4) securing the central external cover (1) and remove it from the central side. Undo the fixing screws (4) of the external cover (25) and remove it from the vertical thermal unit. Undo the fixing screws (4) of the external cover (3) and remove it from the horizonta ...

Refitting the lubrication system
Note Before fitting the pipes (7), it is recommended to check the presence of the o-rings (e). Lubricate them by using engine oil. If the nipples (5) have been removed from the radiator insert a washer (6) on each nipple (5) and apply specific threadlocker on threads on the radiator side ...

Refitting the swingarm
Apply the recommended threadlocker to the screws (7). Install the lower chain guard (15) on the swingarm (8), fastening it with the screws (7): tighten the screws (7) to a torque of 4 nm +/- 10% (sect. 3 - 3, Frame torque settings). Locate the swingarm (8) on the frame. Lubricate with ...

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