Ducati Diavel
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Ducati Diavel Service Manual: Refitting the fuel tank

If the fuel tank has been disassembled into its component parts, reposition all the parts as shown in the exploded view.

In particular: tighten the screws (13) to a torque of 5 nm +/-10% (sect. 3 - 3, Frame torque settings).

Refitting the fuel tank


Refit the tank by inserting its rear side into the pin on the frame, as shown in the figure.

Refitting the fuel tank


Smear the o-rings (l) installed on fuel hose couplings (c) with rubber lubricant.

Refitting the fuel tank


Connect the two quick-release fittings (c) of the fuel pipes following the removal order, paying attention to insert the Delivery on the filler marked with out and the return on the filler marked with in.

Connect connector (d) of the fuel level sensor to the main wiring.

Refitting the fuel tank


Attach the fuel hoses (12) to the hose clips (14).

Refitting the fuel tank


Refit the flange cover (a) by tightening the screws (b) to a torque of 4 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Refitting the fuel tank


Refitting the fuel tank


Position, without tightening, the front retaining screw (4).

On both sides of the tank plug, place the two breather pipes (8) and (15) and insert them on the plug.

Check correct position of the tank (1) and tighten the two front retaining screws (4) to a torque of 10 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Refitting the fuel tank


Refitting the fuel tank


Positioning of the fuel tank breather and drain hoses

Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Refitting the fuel tank flange
Insert the flange (20) in its housing in the fuel tank. Apply prescribed threadlocker to the screws (9) and tighten to a torque of 6 nm +/- 10% (sect. 3 - 3, Frame torque settings), following th ...

Airbox - throttle body
Airbox O-ring Injector Throttle body assembly Screw Clamp Intake manifold Screw Pressure sensor Screw Clamp Hose Sealing washer Intake manifold Sealing washer Scre ...

Other materials:

Removal of the rear wheel eccentric hub and rear wheel shaft
Before removing the eccentric hub, you must first remove the parts listed below. Slacken off the screws (34). Remove the spacer (20) and the inner ring (21) on the chain side and remove the wheel shaft (31) with the brake disc (30) from the opposite side. Remove the circlip (19 ...

Refitting the air filters
Apply universal sealant in the air duct (2) and (6) groove (d). Fit seal (7) in the groove (d) having care to place it correctly in the relevant seat so as to avoid abnormal wrinkles. Pull out the filter cartridge (1) from the seat in the airbox. Position the rh air duct (2). Start ...

Reassembly of the timing pulleys
Fit the pulley (11) on the flange (24), aligning the timing mark (d) on the pulley with the timing mark on the (e) on the flange. Install the washer (23) up against the pulley, aligning the timing notch (f) with the timing marks on the pulley and the flange. Insert the three screws (22) ...

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