Ducati Diavel
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Ducati Diavel Service Manual: Refitting the fuel tank

If the fuel tank has been disassembled into its component parts, reposition all the parts as shown in the exploded view.

In particular: tighten the screws (13) to a torque of 5 nm +/-10% (sect. 3 - 3, Frame torque settings).

Refitting the fuel tank


Refit the tank by inserting its rear side into the pin on the frame, as shown in the figure.

Refitting the fuel tank


Smear the o-rings (l) installed on fuel hose couplings (c) with rubber lubricant.

Refitting the fuel tank


Connect the two quick-release fittings (c) of the fuel pipes following the removal order, paying attention to insert the Delivery on the filler marked with out and the return on the filler marked with in.

Connect connector (d) of the fuel level sensor to the main wiring.

Refitting the fuel tank


Attach the fuel hoses (12) to the hose clips (14).

Refitting the fuel tank


Refit the flange cover (a) by tightening the screws (b) to a torque of 4 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Refitting the fuel tank


Refitting the fuel tank


Position, without tightening, the front retaining screw (4).

On both sides of the tank plug, place the two breather pipes (8) and (15) and insert them on the plug.

Check correct position of the tank (1) and tighten the two front retaining screws (4) to a torque of 10 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Refitting the fuel tank


Refitting the fuel tank


Positioning of the fuel tank breather and drain hoses

Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Refitting the fuel tank flange
Insert the flange (20) in its housing in the fuel tank. Apply prescribed threadlocker to the screws (9) and tighten to a torque of 6 nm +/- 10% (sect. 3 - 3, Frame torque settings), following th ...

Airbox - throttle body
Airbox O-ring Injector Throttle body assembly Screw Clamp Intake manifold Screw Pressure sensor Screw Clamp Hose Sealing washer Intake manifold Sealing washer Scre ...

Other materials:

Removal of the licence plate holder
Disconnect connector (5) of the number plate holder wiring from the main one. Release the number plate holder light cable from the ties and the cable grommets as indicated in sect- 7 - 6, flexible wiring/hoses positioning, since the cable is together with the rear abs sensor cable. ...

Description of the diagnosis instrument (dds)
The "dds" diagnostic system lets you diagnose any faults in the injection-ignition system via a serial port. The system is also equipped with functions to test various devices on the motorcycle. The dds diagnosis instrument can be used to measure current and voltage on any electrical device, t ...

Removing outer components
Note The following removal operations are required in order to renew and/or clean the crankcase halves. If the original crankcase halves are to be reused, then the removal of these components is not essential. Unscrew the screw (17) and remove the oil breather valve (1) with the o-rings ...

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