Ducati Diavel
Free Service and Repair manuals

Ducati Diavel Service Manual: Refitting the fuel tank

If the fuel tank has been disassembled into its component parts, reposition all the parts as shown in the exploded view.

In particular: tighten the screws (13) to a torque of 5 nm +/-10% (sect. 3 - 3, Frame torque settings).

Refitting the fuel tank


Refit the tank by inserting its rear side into the pin on the frame, as shown in the figure.

Refitting the fuel tank


Smear the o-rings (l) installed on fuel hose couplings (c) with rubber lubricant.

Refitting the fuel tank


Connect the two quick-release fittings (c) of the fuel pipes following the removal order, paying attention to insert the Delivery on the filler marked with out and the return on the filler marked with in.

Connect connector (d) of the fuel level sensor to the main wiring.

Refitting the fuel tank


Attach the fuel hoses (12) to the hose clips (14).

Refitting the fuel tank


Refit the flange cover (a) by tightening the screws (b) to a torque of 4 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Refitting the fuel tank


Refitting the fuel tank


Position, without tightening, the front retaining screw (4).

On both sides of the tank plug, place the two breather pipes (8) and (15) and insert them on the plug.

Check correct position of the tank (1) and tighten the two front retaining screws (4) to a torque of 10 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Refitting the fuel tank


Refitting the fuel tank


Positioning of the fuel tank breather and drain hoses

Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Positioning of the fuel tank breather and drain hoses


Refitting the fuel tank flange
Insert the flange (20) in its housing in the fuel tank. Apply prescribed threadlocker to the screws (9) and tighten to a torque of 6 nm +/- 10% (sect. 3 - 3, Frame torque settings), following th ...

Airbox - throttle body
Airbox O-ring Injector Throttle body assembly Screw Clamp Intake manifold Screw Pressure sensor Screw Clamp Hose Sealing washer Intake manifold Sealing washer Scre ...

Other materials:

Radiator fan relay
Introduction The radiator fans are powered via a specific relay, which is enabled by the engine control unit. Component assembling position A injection relay; b etv relay (throttle valve actuator motor), c radiator fan relay, d engine control unit. Location of right hand fan connecti ...

Starter motor relay
Introduction When the rider presses the start button, with all the safety conditions required to enable engine start met, the engine control unit enables the relay that activates the starter motor. Component assembling position Connection on starter motor relay. Connection wiring diagram ...

Throttle valve actuator motor relay
Introduction The throttle valve actuator motor is powered by the engine control unit. The engine control unit receives the necessary power from a specific relay. Component assembling position A injection relay; b etv relay (throttle valve actuator motor), c radiator fan relay, d engine c ...

2025 | www.dudiavel.com |