Ducati Diavel
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Ducati Diavel Service Manual: Refitting the oil pump

If removed, apply specific threadlocker on the bushing (7) outer thread, and screw it in the crankcase half, observing the height.

Refitting the oil pump


Position the reference bushings (15) and the oil sealing o-rings (2) and (4) according to the crankcase lubrication channels.

Refitting the oil pump


Position the oil pump on the crankcase and tighten screws (9) to a torque of 26 nm (min. 23 Nm - max. 29 Nm) and the screw (10) to a torque of 10 nm (min. 9 Nm - max. 11 Nm) (sect. 3 - 3, Engine torque settings).

Refitting the oil pump


Check the gear clearance with the driving pinion by fixing a dial gauge (a), equipped with the appropriate traces, to the crankcase half.

Position the dial gauge stylus on one tooth of oil pump gear and set the gauge to zero in this position.

Move the gear slightly to measure the backlash; take four readings in diametrically opposed positions of the gear.

The clearance should be 0.10 Mm.

Refitting the oil pump


Refitting the oil pump


Reassembly of the oil pump
Check that the circlip (3) and tongue (13) are present on the pump. Fit the pump drive gear (12) on to the oil pump and secure it by installing the circlip (6) in its groove. Insert the by-p ...

Oil cooler
Oil cooler Vibration damper mount Spacer Screw Nipple Aluminium gasket Oil delivery hose Screw Plate Bracket Screw Engine oil pressure sensor Sealing washer Heat guard ...

Other materials:

Reassembly of the gearbox shafts
Figure 1 shows all the parts to be reassembled on the gearbox primary shaft (2), with the calculated end shims (1) and (11) (sec. 9 - 9.2, Reassembly of the crankcase halves). Figure 2 shows all the parts to be installed on the gearbox secondary shaft (25), with calculated end shims (15) a ...

Refitting the alternator-side crankcase cover
Before the assembly make sure that the water pump unit is fitted on the generator cover (sect. 9 - 3.3, Refitting the water pump). If bearing (27) has been removed, lubricate its seat with specified grease to fit it on the generator cover (13). Fit bearing completely in its seat and orien ...

Refitting the rear mudguard
Place the rear mudguard (8) on the swingarm, fitting the screws (9) with recommended threadlocker. The screw (9) in the bottom hole of the rear mudguard (8) must be installed with the washer (r). Tighten the screws (9) to a torque of 5 nm +/- 10% (sect. 3 - 3, Frame torque settings). ...

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