Ducati Diavel
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Ducati Diavel Service Manual: Removal of the clutch master cylinder assembly

Ducati Diavel Service Manual / Chassis / Handlebar unit / Hydraulic clutch control / Removal of the clutch master cylinder assembly

Warning

The clutch master cylinder manufacturer advises against servicing of the clutch master cylinder (1) due to the safetycritical nature of this component. Incorrect overhaul of this component could endanger rider safety.

Maintenance operations of the master cylinder are limited to replacing the following parts: control lever, reservoir unit, and master cylinder fasteners.

Removal of the clutch master cylinder assembly


Loosen the special screw (1) by collecting the seals (2), to release the clutch master cylinder assembly (3) from the clutch control pipe (4).

Removal of the clutch master cylinder assembly


Undo the fixing screws (v) of the mounting u-bolt (6) and then remove the clutch master cylinder unit (3) from the handlebar.

Removal of the clutch master cylinder assembly


Refer to the exploded view at the beginning of this section for indications on disassembly and replacement of the master cylinder components.

Hydraulic clutch control
Special screw Sealing washer Clutch master cylinder Clutch hydraulic pipe (metal braid) Screw Spare stand Washer Microswitch Pin Bleed valve Screw Roller O-ring Clutch ...

Refitting the clutch master cylinder assembly
Insert the clutch master cylinder assembly (3) and the clamp (6) on the left handlebar, so that the top mating faces match the mark (z) on the handlebar as shown. Couple terminal (6) to th ...

Other materials:

Warranty
In your own interest, and in order to guarantee product reliability, you are strongly advised to refer to a ducati dealer or authorised service centre for servicing that requires any particular technical expertise. Our highly skilled staff have the tools required to perform any servicing job ...

Footrest brackets
Rubber footrest Right front footrest Pin Spring Circlip Right footrest bracket Screw Washer O-ring Bush Rubber pad Right rear footrest Pin Ball Spring Plate Screw Vibration damper mount Special screw Front lh footrest Left footrest bracket Left rear f ...

Disassembly of the gearchange mechanism
Refer to the exploded view at the beginning of this section for indications on disassembly and renewal of gearchange components. If the bushing (2) inside the pedal (1) needs replacing, grease the external surface and drive the new bushing into place using a press. The bushing must be seate ...

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