Ducati Diavel
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Ducati Diavel Service Manual: Removal of the gear selector lever

Ducati Diavel Service Manual / Engine / Gearbox assembly / Gearchange mechanism / Removal of the gear selector lever

Removal of the gear selector lever


Unscrew and remove the fixing screws (18) and (20) of the complete gear selector lever (21) and collect the spacer (19).

Remove the gearchange mechanism complete with the shaft, spring, and stop plate.

Removal of the gear selector lever


Important

Visually inspect the gear selector claw (14) for wear, particularly around the area where it contacts the selector drum.

If it proves necessary to change components, disassemble the gear selector lever as shown in the exploded view.

Reassemble the gear selector lever orienting the eccentric pin (15), suitably lubricated, in such a way that the lever arm (16) is positioned centrally with respect to the shoulders of the stop plate (23).

Removal of the gear selector lever


Check that the spring (10) is installed correctly as shown in the figure.

Removal of the gear selector lever


Tighten the nut (13) to a torque of 10 nm (min. 9 Nm - max. 11 Nm) (sect. 3 - 3, Engine torque settings).

Removal of the gear selector lever


Gearchange mechanism
Return spring Washer Special screw Gear pawl assembly Interlock plunger holder Sealing washer Detent ball spring Ball Circlip Selector claw return spring Shim washer Ring ...

Disassembly of gear interlock plunger and pawl assembly
Unscrew the interlock plunger screw (5) and remove the seal (6), spring (7) and the detent ball (8). Unscrew the clutch-side crankcase half screw (3) and remove the pawl (4), washer (2) a ...

Other materials:

Refitting the cylinder head assemblies
Warning To prevent oil leaks past the contact area between cylinders and crankcase, each time the head is removed, cylinder and piston must be removed as well to clean the mating faces of crankcase and cylinder and restore the spoiled gaskets and o-rings and apply again liquid sealant (sect. ...

Recovery procedure in the event of electric steering lock fault
If any fault occurs during activation of the electric steering lock: for example, if the pin jams, if the handlebar is moved while the pin is deployed or if there is excessive strain on the electric pin actuator motor, the electric steering lock is automatically disengaged and the hands free s ...

How to reset the pin code
The pin code can be reset with the dds, i.E. It can be brought to the same condition it was in when the bike came out the factory. It is possible to complete the procedure with the relevant pin code reset function. Once the pin code has been reset it will be necessary to store a new one. In ...

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