Ducati Diavel Service Manual: Gearbox assembly

Refitting the primary drive gears and checking backlash

Fully degrease the crankshaft splined end and the corresponding spline on the primary drive gear. Position the spacer (c) onto the crankshaft. Fit the driving gear (b) onto the crankshaft wi ...

Gearchange mechanism

Return spring Washer Special screw Gear pawl assembly Interlock plunger holder Sealing washer Detent ball spring Ball Circlip Selector claw return spring Shim washer Ring ...

Other materials:

Lubricating cables and joints
Check the outer sheath of the throttle control and cold start lever cables for damage at regular intervals. The outer plastic cover should not be flattened or cracked. Operate the controls to make sure the inner cables slide smoothly inside the outer sheath: if you feel any friction or catching, ...

Removal of the expansion tank
Loosen the clamp (6), open the hose guide (a) and slide the hose (7) out of the radiator. Open clamps (14) and release the hoses that pass through them. Loosen the screws (16). Remove the tank (12) with its hoses (7) and (20) and the support (15). Loosen the clamp (19) to r ...

Refitting the lubrication system
Note Before fitting the pipes (7), it is recommended to check the presence of the o-rings (e). Lubricate them by using engine oil. If the nipples (5) have been removed from the radiator insert a washer (6) on each nipple (5) and apply specific threadlocker on threads on the radiator side ...