Ducati Diavel
Free Service and Repair manuals

Ducati Diavel Service Manual: Removing of the rear brake control

Ducati Diavel Service Manual / Chassis / Rear brake / Removing of the rear brake control

Warning

The brake master cylinder manufacturer advises against servicing the brake master cylinder due to the safety critical nature of this component.

Incorrect overhaul can endanger the rider and passenger.

Maintenance operations on these units are limited to renewal of the following parts: control lever, fluid reservoir assembly and relative fasteners and master cylinder fasteners.

Removing of the rear brake control


Note

For the abs front braking system, also refer to sect. 7 - 5, Abs system operating information, sect. 7 - 6, System components, sect. 7 - 7, Abs components maintenance.

Slide the adjusting rod (18) out of the rear brake master cylinder (16).

Removing of the rear brake control


Loosen the special screw (22) from the master cylinder (16); slide out the hose (7) and recover the sealing washers (23).

Loosen the rear brake master cylinder (16) retaining screws (19) and remove it from the vehicle.

Removing of the rear brake control


Undo the fixing pin (9) of the brake lever (6), collecting the spring (4).

Removing of the rear brake control


Remove the brake lever (6) and collect the pin (9), the washer (3), the bush (10) and the o-ring (11).

Removing of the rear brake control


Rear brake
Rear speed sensor (abs) Screw Washer Spring Brake switch (rear) Brake lever (rear) Rear pump - control unit pipe Sealing washer Pin Bush O-ring Screw screw Rear brake ...

Disassembly of the rear brake control
The brake master cylinder is supplied only as a complete unit; internal components cannot be replaced. To disassemble the master cylinder's outer parts, follow the indications given in the expl ...

Other materials:

Refitting the expansion tank
If the support (15) has been removed, place the hose clamps (14) on the bracket (15) orienting them as indicated. Fully press the pins (a) to block the clamps (14) until pins surfaces (b) are at the same level of the clamps (14) surfaces. Apply recommended threadlocker to the thread of the ...

Electric system
Basic electric items are: headlight: low beam bulb type: 1xh7 blue vision (12v-55w); high beam bulb type: 1xh1 (12v-55w); parking light: led (12v-2.4W). Electrical controls on handlebars. Turn indicators: front: led (13.5V-2.9W). Horn. Brake light switches. Sealed battery, 12v-10 ...

Overhaul of the cylinder barrel/piston components
Overhauling the cylinder Check that the walls of the cylinder bore are perfectly smooth. Measure the cylinder bore diameter at 50 mm from the top face and determine the size class to which it belongs in accordance with the values specified in sect. 3 - 1.1Cylinder/piston. Repeat measurement o ...

2025 | www.dudiavel.com |