Ducati Diavel Service Manual: Removing outer components
Note
The following removal operations are required in order to renew and/or clean the crankcase halves. If the original crankcase halves are to be reused, then the removal of these components is not essential.
Unscrew the screw (17) and remove the oil breather valve (1) with the o-rings (2). Check the condition of o-rings (2) and renew them if necessary.
Unscrew and remove the oil filter support nipple (6) and remove also by-pass spring (7).
Remove the mesh filter (a) from the clutch crankcase half (sect. 4 - 3, Changing the engine oil and filter cartridge).
Remove the drain plug (10) with its seal (9).
Remove gear position sensor (4) by means of the tool number 88713.3407.
Remove the
Remove the cylinder head studs (5) with the aid of the appropriate tool.
To remove the engine sensor (23), unscrew the screw (25) and recover the washer (26).
Check the condition of o-rings (22) and renew them if necessary
Loosen the clutch fluid flow rate adjusting valve (36) and remove the washer (37), the spring (38), the cap (39) and the ball (40).
External components
Oil breather valve
O-ring
Sealing washer
Gear position sensor
Cylinder barrel/head stud
Nipple
By-pass spring
Plug
Plug
Aluminium gasket
Nut
Lock washer
Timing gear pair ...
Refitting the external components
Fit the cap (39) on spring (38) until it engages.
Mount ball (40), spring (38) with cap (39), washer (37) and screw (36) on the
chain side half-casing by starting the
screw into hole (f).
Note
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Other materials:
Tail light - number plate holder
Rh tail light
Vibration damper mount
Spacer
Screw
Number plate light
Screw
Screw
Plate
Number plate holder
Nut
Screw
Rear chain guard
Lh tail light
Spring washer
Vibration damper mount
Splashguard
Screw
Spacer
Screw
Washer
Splashguard (europe - australi ...
Refitting the starter motor gear
Position the washer (20) and the gear (19) in the pin (21) and take the pin
into contact with the crankcase half.
...
Removal of the handlebar
Unscrew and remove the screws (3) securing the upper clamp (1).
Remove the upper clamp (1).
Remove the handlebar (4) from its seat on the steering head.
To remove the grips (5), refer to the exploded view at the beginning of this
chapter.
...