Ducati Diavel
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Ducati Diavel Service Manual: Removing the flywheel - generator assembly

Ducati Diavel Service Manual / Engine / Flywheel - alternator / Removing the flywheel - generator assembly

Use the tool 88713.3367 Fixed to the m10 side stand fixing holes (d).

Secure the tool to the flywheel with the screws (e).

Unscrew the alternator-flywheel retaining nut (15).

Warning

While unscrewing the nut, apply axial pressure to the socket to avoid damage or injury in the event of the wrench suddenly slipping off the nut.

Removing the flywheel - generator assembly


Remove the nut (15), the washer (16) and the flywheel assembly (v) with the driven gear (21) from the crankshaft.

Removing the flywheel - generator assembly


Removing the flywheel - generator assembly


Remove the inner race (19), the needle roller bearing (20) and the washer (18).

Important

Check the race (19), the needle roller bearing (20) and the inner washer (18) for wear. Renew if worn.

Removing the flywheel - generator assembly


Disassembly of the generator cover
Undo the three stator retaining screws (25) and the two retaining screws (9) of the two cable grommet bracket (10) from inside the generator cover. Remove the stator (2) and the cable grommet br ...

Overhaul of the flywheel-alternator assembly
Examine the inner part of alternator rotor (24) for signs of damage. Check that the starter clutch is working properly and that the needle races do not show signs of wear or damage of any kind. If ...

Other materials:

Refitting the alternator-side crankcase cover
Before the assembly make sure that the water pump unit is fitted on the generator cover (sect. 9 - 3.3, Refitting the water pump). If bearing (27) has been removed, lubricate its seat with specified grease to fit it on the generator cover (13). Fit bearing completely in its seat and orien ...

Removal of the gear selector lever
Unscrew and remove the fixing screws (18) and (20) of the complete gear selector lever (21) and collect the spacer (19). Remove the gearchange mechanism complete with the shaft, spring, and stop plate. Important Visually inspect the gear selector claw (14) for wear, particularly aroun ...

Throttle valve operation engine
Introduction The electric motor actuating the throttle valve for the vertical cylinder is mounted on the throttle body of the diavel, while a link rod connects the vertical cylinder throttle valve to the horizontal cylinder throttle valve. In the electric motor, the throttle valve position se ...

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