Ducati Diavel
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Ducati Diavel Service Manual: Removing the flywheel - generator assembly

Ducati Diavel Service Manual / Engine / Flywheel - alternator / Removing the flywheel - generator assembly

Use the tool 88713.3367 Fixed to the m10 side stand fixing holes (d).

Secure the tool to the flywheel with the screws (e).

Unscrew the alternator-flywheel retaining nut (15).

Warning

While unscrewing the nut, apply axial pressure to the socket to avoid damage or injury in the event of the wrench suddenly slipping off the nut.

Removing the flywheel - generator assembly


Remove the nut (15), the washer (16) and the flywheel assembly (v) with the driven gear (21) from the crankshaft.

Removing the flywheel - generator assembly


Removing the flywheel - generator assembly


Remove the inner race (19), the needle roller bearing (20) and the washer (18).

Important

Check the race (19), the needle roller bearing (20) and the inner washer (18) for wear. Renew if worn.

Removing the flywheel - generator assembly


Disassembly of the generator cover
Undo the three stator retaining screws (25) and the two retaining screws (9) of the two cable grommet bracket (10) from inside the generator cover. Remove the stator (2) and the cable grommet br ...

Overhaul of the flywheel-alternator assembly
Examine the inner part of alternator rotor (24) for signs of damage. Check that the starter clutch is working properly and that the needle races do not show signs of wear or damage of any kind. If ...

Other materials:

Passenger grabhandle
Passenger grabhandle (1, fig. 107) Is located inside the tail guard; to take it out, remove the seat (see "removal of the seat" on page 119), pull the knob (2, fig. 107) While taking out the grabhandle (1, fig. 107) From its housing until it is fully extended. Warning Before use, pu ...

Description of the clutch assembly
The clutch is disengaged by a drive unit consisting of a thrust piston (c) accommodated inside a small cap mounted to the generator cover. This piston (c) pushes a pushrod (b), which runs through gearbox primary shaft and operates the Pressure plate (4) located on top of the clutch plate pack ...

Removal of the generator cover
Note This operation is described for an engine removed from the frame since all reassembly procedures are easier with the engine on the bench. Disconnect the connector (a) from the generator cable. Unscrew the two retaining screws (7) of the centre cap (6) over the end of the cranksh ...

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