Ducati Diavel
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Ducati Diavel Service Manual: Separation of the crankcase halves

Ducati Diavel Service Manual / Engine / Crankcase assembly / Crankcase halves / Separation of the crankcase halves

Separation of the crankcase halves


Use two screwdrivers to remove the circlip (29) from the timing belt driveshaft shaft (30) on the clutch-side crankcase half.

Note

Take care to avoid scoring the surface of the shaft while removing the circlip.

Unscrew the crankcase half screws on the chain side.

Separation of the crankcase halves


Separation of the crankcase halves


Separation of the crankcase halves


Separation of the crankcase halves


Unscrew the two screws (12) on the clutch side near the vertical cylinder.

Separation of the crankcase halves


Reuse the alternator cover or a service cover with puller 88713.1749 Fitted. Secure cover to crankcase half with some of the original screws and begin separation by turning the central pin of the tool.

Tap the end of the gearbox secondary shaft with a plastic mallet to separate the crankcase halves.

Note

Take care not to lose the shims on the shafts and on the selector drum.

Separation of the crankcase halves


Remove gearbox shafts and gearbox selector drum from the crankcase halves (sect. 9 - 7.2, Removal of the gearbox assembly.

Drive out the crankshaft (l) using a plastic mallet, taking care not to lose the shims.

Separation of the crankcase halves


Remove the timing belt driveshaft (30).

Separation of the crankcase halves


Remove the screws (34), remove the pipes (33) and collect the o-rings (32).

Separation of the crankcase halves


Crankcase halves
Bearing Bearing holder bushing Alternator-side crankcase half Bearing Circlip Washer Bearing Sealing ring Bearing Retaining plate Screw Screw Clutch-side crankcase half ...

Overhaul of the crankcase halves
Carefully examine the engine crankcase halves. Check that the surfaces of the crankcase halves are perfectly flat using a reference surface. Check that the bearings (1) and (18), and the bushing ...

Other materials:

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Examine the label on the battery showing the check intervals in order to determine when to test the voltage. Charge the battery if the open circuit voltage is lower than 12.8 V. Leaving the battery discharged for more than one month could damage it. Check the battery charge with a voltmete ...

Steering release error - steering still locked
The activation of this (amber yellow) "warning" indicates that the hands free system was not able to extract the steering lock. Warning In this case, ducati recommends turning the vehicle off and on (key-off / key-on) holding the handlebar pressed down to the end stop. If the signal ...

Description of the diagnosis instrument (dds)
The "dds" diagnostic system lets you diagnose any faults in the injection-ignition system via a serial port. The system is also equipped with functions to test various devices on the motorcycle. The dds diagnosis instrument can be used to measure current and voltage on any electrical device, t ...

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