Ducati Diavel
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Ducati Diavel Service Manual: Overhauling the front brake components

Ducati Diavel Service Manual / Chassis / Front brake control / Overhauling the front brake components

Important

Critical safety components. The brake calliper manufacturer recommends that you do not attempt to service the internal components of the brake callipers. Incorrect overhaul of this component could endanger rider safety.

Operations should be limited to renewal of the pads, fasteners and the bleed valve assembly.

Refer to the exploded view at the beginning of this section for indications on renewal of the above components.

The brake disc must be clean without any signs of rust, oil, grease or dirt and no deep scoring.

To check the wear of the brake disks follow the data detailed in sect. 3 - 1.1, Hydraulic brakes.

Removal of the brake discs
The front brake discs consist of an inner carrier, which is mounted to the wheel, and an outer rotor. Both parts must be changed together as a pair. Remove the front wheel (sect. 7 - 1, Removal ...

Refitting the brake disks
Before refitting the brake disc to the wheel, clean all contact surfaces thoroughly and smear a medium strength threadlocker on the threads of retaining screws (5). Operating on the left side, f ...

Other materials:

Cylinder/piston assemblies
Piston Gudgeon pin circlip Gudgeon pin Set of piston rings Cylinder-crankcase gasket Water pump outlet union Hose clip Horizontal cylinder coolant inlet hose Vertical cylinder coolant inlet hose Cylinder barrel Cylinder head gasket Bush Spare parts catalogue Diavel a ...

Removal of the steering head components
Note All parts fitted to the top and bottom yokes, including the wiring and control cables, can remain on the motorcycle provided they do not hinder the following operations. Loosen the screws (19) securing the supports (21) and (23) of splashguard (22) to the air conveyors (t). ...

Refitting the fuel tank fairings
Make sure that the following components are fitted on the tank fairing (22): Spacers (18); Seals (20). Fit the clips (19) to the central cover (22) at the positions shown, inserting the tabs (h) into the slots (l). Apply threadlocker to the screws (14). Place the tank fairing (22) ...

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