The procedure is the same for both radiators.
Check the presence of clips (1) at the positions of the external coolant radiator cover (23).
If removed, fit the front turn indicator (32) on the cover (23) and tighten the screws (27) to 2 nm +/- 10% (sect. 3 - 3, Frame torque settings).
Note
When fitting the turn indicator (32), make sure to arrange the indicator cable (e) behind the indicator retaining stud bolt.
Arrange the right turn indicator cable (e) fitting it between the suitable pins (f) on the cover (23).
Fix the cable (e) inserting a retainer (x) on the pin (f) shown.
Note
Make sure to orient the retainer (x) as shown.
Fit the vibration dampers (7) and the vibration dampers (3) on the right coolant radiator (13) at the positions shown.
Insert the spacers with collar (2) onto the "upper" vibration dampers (3).
Fix the right coolant radiator (13) by starting the screws (12).
Position the right fan assembly (18) on the right coolant radiator (13), so that the holes in the assembly (18) match the protrusions (l) on the radiator (13).
Fit a rubber pad (u) as shown into the suitable hole in the internal cover of the right coolant radiator (24).
Note
For the rubber pad (u) to be installed correctly, the pin (m) must be fully out at the side opposite to insertion site.
Position the internal cover (24) as shown, making sure the tabs (n) and (o) of the right coolant radiator (23) external cover become engaged in the slots (q) and (r) of the internal cover (24).
Note
While positioning the internal cover (24), make sure to thread the right fan cable (x) into the opening (t) in the cover as shown.
Insert the right fan cable (x) into the recess (v) in the right coolant radiator internal cover (24).
Insert the small self-locking tie wrap (j) into the hole (w) in the cover (24) and use it to fix the cable (x).
Start the screw with a shorter collar (35), the screws with medium collar (15) and the screw with a taller collar (21) at the positions shown.
Tighten the screws (35), (15) and (21) and the screws (12) installed previously to a torque of 5 nm +/- 10% (sect. 3 - 3, Frame torque settings).
Start the screw (14) with washer (34) and tighten to a torque of 5 nm +/- 10% (sect. 3 - 3, Frame torque settings).
Tighten the screw (25).
Check the presence of four clips (31) on the internal cover (24) of the right radiator; the left radiator has two clips (31) only (shown).
On the right radiator only, check the presence of the plug (20) inserted from the internal side of the internal cover (24).
Insert the spacer with the collar (10) into the suitable hole in the right coolant radiator (13).
On the opposite side, insert the pin receptacle (9) into the spacer with collar (10) and fix it using the retainer (11) oriented as shown.
Overhaul of the crankcase halves
Carefully examine the engine crankcase halves.
Check that the surfaces of the crankcase halves are perfectly flat using a
reference surface.
Check that the bearings (1) and (18), and the bushings (2) and (17) are in
optimum conditions. Note that the main
bearings must always be changed in p ...
Exhaust by-pass valve not working correctly
Fault codes
Dds: exvl diagnosis -> position error, potentiometer, short circuit to ground
or open circuit (s.C. Gnd or c.O.),
Potentiometer short circuited to vdc (potentiometer s.C vdc).
Dashboard: the error "exvl" (exhaust bypass valve) is shown on the service
display. The eobd warning ...
On/off switch on handlebar
Introduction
The on/off switch on the handlebar is used to switch the dashboard on and
off, if a key has been detected, and start the
engine.
With the switch turned to "run off" (centre position), pushing downwards
switches the dashboard on or off (activating
the button inside the switch). ...