Ducati Diavel
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Ducati Diavel Service Manual: Refitting the radiator

The reassembly procedure is the same for both radiators.

Check for the nuts with clips (8).

Refitting the radiator


Refit the rh radiator (13) on the frame and tighten the screws (4) and (5) with the spacers (6) to a torque of 10 nm +/-10% (sect. 3 - 3, Frame torque settings).

Refitting the radiator


Refitting the radiator


Connect the connections of wiring (d) to the front turn indicators.

Refitting the radiator


Refitting the radiator


Reconnect the electro-fan wiring of the radiators to the main wiring (c).

Refitting the radiator


Refitting the radiator


Once both radiators have been mounted, join the two internal air ducts (24) and (26) by tightening the screws (30) to a torque of 4 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Refitting the radiator


Fix supports (s) of the front splashguard to the air ducts (24) and (26) by tightening the screws (p) to a torque of 4 nm +/- 10% (sect. 3 - 3, Frame torque settings).

Refitting the radiator


Refitting the radiator


Refitting the radiator


Reassembling the water radiator unit
The procedure is the same for both radiators. Check the presence of clips (1) at the positions of the external coolant radiator cover (23). If removed, fit the front turn indicator (32) on the ...

Water pump
Screw Washer Circlip Water pump outlet union Bearing bearing Spacer Aluminium gasket Mechanical seal Water pump impeller Bush Water pump cover assembly Screw Plug Se ...

Other materials:

Removal of the front mudguard
Undo the screw (7) and remove the front brake lines (a) from the hose grommet (4). Undo and remove the special retaining screws (5): keep the spacers (6). Remove the front mudguard (1). Warning The version provided with carbon mudguards features nylon washers instead of the spacers (6) ...

Injectors
Introduction The injectors used on the diavel are top feed units, meaning that fuel is fed into the top of the injector itself. The injectors contain a winding which raises a needle when electrically energised. This opens the atomiser nozzle, through which pressurised fuel is dispensed, gener ...

Inspection of the gear selector forks
Visually inspect the gear selector forks. Bent forks must be renewed as they may lead to difficulties in gear changing or may suddenly disengage when under load. Use a feeler gauge to check the clearance of each fork in its gear groove. If the service limit has been exceeded, check whether ...

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