Ducati Diavel
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Ducati Diavel Service Manual: Refitting the external components

Fit the cap (39) on spring (38) until it engages.

Mount ball (40), spring (38) with cap (39), washer (37) and screw (36) on the chain side half-casing by starting the screw into hole (f).

Note

The spring (38), with cap (39), must be oriented as shown.

Tighten the screw fully home to a torque of 10 nm (min. 9 Nm - max. 11 Nm).

Refitting the external components


Refitting the external components


Make sure that the o-rings (22) are fitted on the crankcase.

Refitting the external components


Fit the engine pickup (23) in its seat in the crankcase half.

Start the screw (25) with washer (26), and tighten it to a torque of 10 nm (min. 9 Nm - max. 11 Nm) (sect. 3 - 3, Engine torque settings).

Refitting the external components


Use a feeler gauge to check the clearance between the engine sensor (23) and the timing gear (13). The value must be Between 0.6 And 0.8 Mm.

Refitting the external components


Check the condition of o-rings (2) and renew if necessary.

Install the oil vapour breather valve (1) in the crankcase along with o-rings (2), previously lubricated.

Tighten the screw (17) to a torque of 10 nm (min. 9 Nm - max. 11 Nm) (sect. 3 - 3, Engine torque settings).

Refitting the external components


Position the by-pass spring (7) on the nipple (6) and apply the recommended threadlocker to the end of the nipple to be screwed in the crankcase half. Screw oil filter cartridge fitting (6) fully into the crankcase half, positioning the spring in the seat between the two notches (a). Tighten the nipple to a torque of 42 nm (min. 38 Nm - max. 46 Nm) (sect. 3 - 3, Engine torque settings).

Refitting the external components


Fit the seal (9) on the oil drain plug (10). Position the seal that the side with the square edge (b) is facing the chain side crankcase half.

Clean the plug thread, apply a string of three bond tb1215 along the plug thread spreading it by the entire circumference (360).

Screw the exhaust plug (10) with relevant washer (9), and tighten it to a torque of 20 nm (min. 18 Nm - max. 22 Nm) (sect. 3 - 3, Engine torque settings).

Note

After tightening, remove any excess sealant.

Refitting the external components


Refit idle gear position sensor (4) by means of the tool number 88713.3407.

Refitting the external components


Refitting the external components


Refit the mesh filter (a) (sec. 4 - 3, Changing the engine oil and filter cartridge).

Refitting the external components


Check the condition of o-rings (16) of the stud bolts (5) and replace them if necessary.

Fit, using the tool (c), the o-rings (16) in the corresponding seats (d) of the stud bolts (5).

Refitting the external components


Fit the stud bolts (5) on crankcase half, by applying sealant on the thread and tightening them to a torque of 30 nm (min.

28 Nm - max. 32 Nm) (sect. 3 - 3, Engine torque settings). Use the appropriate commercial tool for this operation.

Refitting the external components


If removed, apply prescribed threadlocker on the dowel (24), tighten the latter to the torque of 15 nm (min.13.5 - Max.16.5) (Sect.3 - 3, Engine torque settings), insert the seal (3) on the service plug (8): the seal must be oriented so that the square edge faces the clutch-side crankcase half. Apply prescribed threadlocker on the plug thread (8), start it in the crankcase half and tighten it to a torque of 15 nm (min. 13 Nm - max. 17 Nm) (sect. 3 - 3, Engine torque settings).

Refitting the external components


Refitting the external components


Removing outer components
Note The following removal operations are required in order to renew and/or clean the crankcase halves. If the original crankcase halves are to be reused, then the removal of these components ...

Removal of the timing gears
Slide out driving gear (a) of timing gear pair (13) and remove the woodruff key (14). Relieve the staking on the lock washer (12) of the nut (11). Restrain the driven timing gear by ...

Other materials:

Removal of the cooling system hoses and unions
Loosen the clips (21) that secure the radiator/thermostat sleeve (40) and the radiator/plug sleeve (24) to the water radiators. Loosen clips (25) and (43) that secure the breather pipe (26) to the radiator/plug sleeve (24) and to the left radiator. Loosen the clips (34) securi ...

Checking brake pads for wear
Check brake pads wear through the inspection hole in the callipers. Change both pads if friction material thickness of even just one pad is about 1 mm. Warning Friction material wear beyond this limit would lead to metal support contact with the brake disc thus compromising braking efficie ...

Replacing of the rear sprocket
Lock the wheel axle rotation. Remove the clip (1). Loosen the locking nut (2) with a socket wrench. Fully unscrew the nut (2) and remove the washer (3) and the flange (5) with the sprocket (17). Collect the spacer (9). Using a mallet, tap the flange (5) with the cush drive dampe ...

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