Ducati Diavel Service Manual: Separation of the crankcase halves
Use two screwdrivers to remove the circlip (29) from the timing belt driveshaft shaft (30) on the clutch-side crankcase half.
Note
Take care to avoid scoring the surface of the shaft while removing the circlip.
Unscrew the crankcase half screws on the chain side.
Unscrew the two screws (12) on the clutch side near the vertical cylinder.
Reuse the alternator cover or a service cover with puller 88713.1749 Fitted. Secure cover to crankcase half with some of the original screws and begin separation by turning the central pin of the tool.
Tap the end of the gearbox secondary shaft with a plastic mallet to separate the crankcase halves.
Note
Take care not to lose the shims on the shafts and on the selector drum.
Remove gearbox shafts and gearbox selector drum from the crankcase halves (sect. 9 - 7.2, Removal of the gearbox assembly.
Drive out the crankshaft (l) using a plastic mallet, taking care not to lose the shims.
Remove the timing belt driveshaft (30).
Remove the screws (34), remove the pipes (33) and collect the o-rings (32).
Crankcase halves
Bearing
Bearing holder bushing
Alternator-side crankcase half
Bearing
Circlip
Washer
Bearing
Sealing ring
Bearing
Retaining plate
Screw
Screw
Clutch-side crankcase half
...
Overhaul of the crankcase halves
Carefully examine the engine crankcase halves.
Check that the surfaces of the crankcase halves are perfectly flat using a
reference surface.
Check that the bearings (1) and (18), and the bushing ...
Other materials:
Refitting the flywheel-alternator assembly
Fit the roller cage unit (20) with washer (18) and internal ring (19),
applying prescribed grease on the washer (18).
Install the roller cage assembly (20) with the washer (18) and inner race
(19).
Install the flywheel assembly (v) with the gear (21), aligning the notches as
shown in ...
Removal of the front forks
Before removing the front forks, it is first necessary to remove the
following parts:
Loosen the clamp screws (1) holding the fork legs to the steering head (3).
Loosen the clamp screws (2) and (26) securing the fork legs to the bottom yoke
(4).
Withdraw the fork legs (5) and (6) downwar ...
Oil cooler
Oil cooler
Vibration damper mount
Spacer
Screw
Nipple
Aluminium gasket
Oil delivery hose
Screw
Plate
Bracket
Screw
Engine oil pressure sensor
Sealing washer
Heat guard
Exhaust protection
Screw
Washer
Spacer
Spare parts catalogue
Diavel abs oil cooler
Dia ...