Ducati Diavel
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Ducati Diavel Service Manual: Disassembly of the oil pump

Ducati Diavel Service Manual / Engine / Lubrication system / Oil pump / Disassembly of the oil pump

Hold the oil pump (1) in a vice taking care not to damage the drive gear (12).

Disassembly of the oil pump


Warning

Make sure that vice jaws are faced with soft material.

Remove the plug (14) and extract the spring (16) and by-pass valve (17).

Disassembly of the oil pump


Check the condition of the above components.

Remove the circlip (6) and withdraw the pump drive gear (12).

Disassembly of the oil pump


Removal of the oil pump
Undo and remove the screws (9) and (10) securing the pump assembly. Remove the oil pump assembly (1) and extract the o-rings (2) and (4) from the crankcase half together with two locating bu ...

Reassembly of the oil pump
Check that the circlip (3) and tongue (13) are present on the pump. Fit the pump drive gear (12) on to the oil pump and secure it by installing the circlip (6) in its groove. Insert the by-p ...

Other materials:

Bleeding of the abs hydraulic system
If some "sponginess" is detected on the brake control, due to air bubbles in the system, bleed the system, as indicated in sect. 4 - 3, Changing the brake fluid. Before bleeding a brake pump, move back the calliper pistons, as indicated in (sect. 4 - 3, Changing the brake fluid) to Drain in ...

Replacing the tank flange and fuel sensor
Loosen the screws (19) securing the fuel tank flange (20). Remove the flange (20) from the tank (20). Recover the seal (21). Undo and remove the two fixing screws (g) and move the protection (f). Before reassembly, carefully remove any deposits or scale from all parts. Note The flang ...

Inspection of the gear selector drum
Use a gauge to measure the clearance between fork pin and the slot on the selector drum. If the service limit is exceeded, determine which part must be replaced by comparing these dimensions with those of new components (sect. 3 - 1.1, Gearbox). Also check the wear on the drum support pin ...

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