Ducati Diavel
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Ducati Diavel Service Manual: Disassembly of the oil pump

Ducati Diavel Service Manual / Engine / Lubrication system / Oil pump / Disassembly of the oil pump

Hold the oil pump (1) in a vice taking care not to damage the drive gear (12).

Disassembly of the oil pump


Warning

Make sure that vice jaws are faced with soft material.

Remove the plug (14) and extract the spring (16) and by-pass valve (17).

Disassembly of the oil pump


Check the condition of the above components.

Remove the circlip (6) and withdraw the pump drive gear (12).

Disassembly of the oil pump


Removal of the oil pump
Undo and remove the screws (9) and (10) securing the pump assembly. Remove the oil pump assembly (1) and extract the o-rings (2) and (4) from the crankcase half together with two locating bu ...

Reassembly of the oil pump
Check that the circlip (3) and tongue (13) are present on the pump. Fit the pump drive gear (12) on to the oil pump and secure it by installing the circlip (6) in its groove. Insert the by-p ...

Other materials:

Removal of the gear selector lever
Unscrew and remove the fixing screws (18) and (20) of the complete gear selector lever (21) and collect the spacer (19). Remove the gearchange mechanism complete with the shaft, spring, and stop plate. Important Visually inspect the gear selector claw (14) for wear, particularly aroun ...

Overhaul of the cylinder barrel/piston components
Overhauling the cylinder Check that the walls of the cylinder bore are perfectly smooth. Measure the cylinder bore diameter at 50 mm from the top face and determine the size class to which it belongs in accordance with the values specified in sect. 3 - 1.1Cylinder/piston. Repeat measurement o ...

Refitting the throttle twistgrip
Lubricate the ends of the throttle grip cables (10) and the twistgrip race with the recommended grease. The closing cable (10) features a writing on the yellow tube, whereas the opening one (10) features such writing on the white tube. To refit the throttle control components, proceed i ...

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