Ducati Diavel Service Manual: Changing and cleaning the air filters
The air filter must be replaced at the intervals described in the "scheduled maintenance chart" (sect. 4 - 2).
Work on the vehicle right side, loosen screws (1) that secure the intake duct (2) to the filter box, and the radiator retaining screw (3); recover the washer (4).
Remove the intake duct (2).
Pull out the filter cartridge (5) from the seat in the airbox.
The filter cartridge can be cleaned with a jet of compressed air or replace if necessary.
Important
A clogged air filter will reduce air intake and engine power, increase fuel consumption and cause a build up of deposits on the spark plugs. Do not use the motorcycle without a filter as impurities in the air could get into the engine and cause damage.
Properly refit the cartridge in the filter box housing.
If the gasket (6) has been replaced, refit the new gasket in the proper seat (a) of the conveyor (2); place it so that the Tab (b) of the gasket (6) matches with slot (c) of the rh conveyor (2) as shown in the figure.
Note
Check for no abnormal wrinkles during gasket fitting.
Start the screws (1) and screw (3) with washer (4).
Tighten the screws (1) to a torque of 3.5 Nm +/- 10% (sect. 3 - 3Frame torque settings) and screw (3) to a torque of 10 nm +/-10% (sect. 3 - 3, Frame torque settings).
Important
If the motorcycle is used in very damp or dusty conditions, the air filter cartridge must be changed more frequently.
Check the air filter in the horizontal timing belt cover.
Loosen the screws (8) securing the central external cover (9) and remove it from the central side.
Loosen the screws (11) fixing the horizontal belt timing cover (7) and remove it from the horizontal cylinder assembly.
Loosen the screws (12) and remove the filter (10). Apply the recommended threadlocker to the screws (8) and (11).
Once the check has been carried out refit filter (10), screw without tightening the screws (12) and refit the horizontal timing belt cover (7) on the horizontal cylinder assembly by tightening the screws (11) to a torque of 10 nm (min. 9 Nm - max. 11 Nm) for the plastic covers, and 6 nm (min. 5.5 Nm - max. 6.5 Nm) for the carbon ones (sect. 3 - 3, Engine torque settings).
Refit the central timing belt cover (9) by tightening the screws (8) to a torque of 10 nm (min. 9 Nm - max. 11 Nm) for the plastic covers, and 6 nm (min. 5.5 Nm - max. 5.6 Nm) for the carbon ones (sect. 3 - 3, Engine torque settings).
Spark plugs replacement
Check the colour of the ceramic insulation around the central electrode:
an even, light brown colour indicates the engine is in good condition and
running at the right temperature.
Inspect the c ...
Checking the coolant level
To the specified intervals in the "scheduled maintenance chart" (sect. 4 - 2)
Check the coolant level contained in
the expansion reservoir, on the right side of the vehicle.
The coolant level mu ...
Other materials:
Disassembly of the oil pump
Hold the oil pump (1) in a vice taking care not to damage the drive gear
(12).
Warning
Make sure that vice jaws are faced with soft material.
Remove the plug (14) and extract the spring (16) and by-pass valve (17).
Check the condition of the above components.
Remove the circlip (6) ...
Main bearings
The main bearings have are of the angular contact type with offset inner
races so that the balls transmit loads from one
groove to the other along straight lines at an angle to the axis of the bearing.
The angle-contact ball bearings are
designed for bearing combined loading (radial-axial load ...
Checking and topping up coolant level
Check coolant level in the expansion tank on the right side of
the vehicle.
Steer the handlebar completely to the left and check that the
level is between the min and max marks on the side of the
expansion reservoir.
Top up if the level is below the min mark.
Unscrew the filler plug (1) ...