Ducati Diavel
Free Service and Repair manuals

Ducati Diavel Service Manual: Checking and overhauling the components

Ducati Diavel Service Manual / Engine / Clutch assembly / Clutch / Checking and overhauling the components

Clearance between the clutch drum and friction plates

Insert a friction plate (e) in the clutch drum (f) and measure the clearance (s) with a feeler gauge.

Clearance "s" must not exceed 0.6 Mm.

If it does, renew the plates and, if necessary, the clutch drum.

Clearance between the clutch drum and friction plates


Overhaul of the clutch plates

The clutch plates must not show any signs of blackening, grooves or deformation.

Measure the thickness of the friction plates; it should not be less than 2.6 Mm.

Overhaul of the clutch plates


Important

The total thickness of the discs pack must not be less than 46.1 Mm.

Place the plate on a flat surface and check the amount of deformation with a feeler gauge.

Max. Flatness error: 0.2 Mm.

Overhaul of the clutch plates


Overhaul of the pressure plate

Check bearing (5) condition; renew the bearing if the play is excessive.

Check the contact surfaces of the last friction plate; if extremely scored, polish it in the same manner as described previously for the cylinder head surface (sect. 9 - 4.5, Overhaul of cylinder head components).

Check conditions of the spring guide bucket tappet (g) of the pressure plate (4) and of the circlips (6).

Overhaul of the pressure plate


Overhauling the pressure plate springs

Measure the length "l" of each spring (3).

Minimum length: 41 mm.

Renew any springs that are shorter than the above limit value.

Overhauling the pressure plate springs


Removal of the clutch
Note For clarity, the figures show the engine removed from the frame. Undo the fixing screws (1) and remove the ring (2) and the springs (3) from the pressure plate (4). Slide the pre ...

Reassembling the clutch
Position the spacer (13). Fit the flat ring (11) and the belleville washer (10) on the clutch center (12), so that the convex side faces the clutch drum. Locate the belleville washer (8). ...

Other materials:

Refitting the front forks
Refit the fork legs, positioning them at the height shown in the figure relative to the upper surface of the bottom yoke. Warning The difference in height between the two fork legs must be no greater than 0.1 Mm. Position the fork legs (5) and (6) on the yoke base (4) and on the steering ...

Water pump
Screw Washer Circlip Water pump outlet union Bearing bearing Spacer Aluminium gasket Mechanical seal Water pump impeller Bush Water pump cover assembly Screw Plug Sealing washer Generator cover Special washer Fuel filler flange Spare parts catalogue Diave ...

Removing the frame and the lateral footrests
Loosen the two special screws (6) to separate the frame (1) from the lateral brackets (2) and (3). On the left side of the vehicle block retaining pins (9) and loosen the nuts (8) on the right side at the same time. Slide out the retaining pins (9) and remove the frame (1) from the lateral ...

2025 | www.dudiavel.com |