Ducati Diavel
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Ducati Diavel Service Manual: Cylinder/piston assemblies

Ducati Diavel Service Manual / Engine / Cylinder/piston assemblies

Cylinder/piston assemblies


  1. Piston
  2. Gudgeon pin circlip
  3. Gudgeon pin
  4. Set of piston rings
  5. Cylinder-crankcase gasket
  6. Water pump outlet union
  7. Hose clip
  8. Horizontal cylinder coolant inlet hose
  9. Vertical cylinder coolant inlet hose
  10. Cylinder barrel
  11. Cylinder head gasket
  12. Bush

Spare parts catalogue

Diavel abs cylinders - pistons

Diavel carbon abs cylinders - pistons

Important

Bold reference numbers in this section identify parts not shown in the figures alongside the text, but which can be found in the exploded view diagram.

Refitting the cylinder head assemblies
Warning To prevent oil leaks past the contact area between cylinders and crankcase, each time the head is removed, cylinder and piston must be removed as well to clean the mating faces of crankcas ...

Removal of the cylinder/piston assembly
Loosen the clamps (7) and remove the hoses (8) and (9) from the cylinder barrels (10) and from the alternator-side crankcase cover. If damaged, unscrew the unions (6). Note T ...

Other materials:

Removal of the timing belt covers
Loosen the screws (4) securing the central external cover (1) and remove it from the central side. Undo the fixing screws (4) of the external cover (25) and remove it from the vertical thermal unit. Undo the fixing screws (4) of the external cover (3) and remove it from the horizonta ...

Replacing of the rear sprocket
Lock the wheel axle rotation. Remove the clip (1). Loosen the locking nut (2) with a socket wrench. Fully unscrew the nut (2) and remove the washer (3) and the flange (5) with the sprocket (17). Collect the spacer (9). Using a mallet, tap the flange (5) with the cush drive dampe ...

Topping up the electrolyte
Warning Before carrying out any operations on the battery, keep in mind the safety standards (sect.1 - 3, General safety rules). The electrolyte in the battery is toxic and can cause burns if it comes into contact with the skin because it contains sulphuric acid. Wear protective clothing, a ...

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