Ducati Diavel
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Ducati Diavel Service Manual: Cylinder/piston assemblies

Ducati Diavel Service Manual / Engine / Cylinder/piston assemblies

Cylinder/piston assemblies


  1. Piston
  2. Gudgeon pin circlip
  3. Gudgeon pin
  4. Set of piston rings
  5. Cylinder-crankcase gasket
  6. Water pump outlet union
  7. Hose clip
  8. Horizontal cylinder coolant inlet hose
  9. Vertical cylinder coolant inlet hose
  10. Cylinder barrel
  11. Cylinder head gasket
  12. Bush

Spare parts catalogue

Diavel abs cylinders - pistons

Diavel carbon abs cylinders - pistons

Important

Bold reference numbers in this section identify parts not shown in the figures alongside the text, but which can be found in the exploded view diagram.

Refitting the cylinder head assemblies
Warning To prevent oil leaks past the contact area between cylinders and crankcase, each time the head is removed, cylinder and piston must be removed as well to clean the mating faces of crankcas ...

Removal of the cylinder/piston assembly
Loosen the clamps (7) and remove the hoses (8) and (9) from the cylinder barrels (10) and from the alternator-side crankcase cover. If damaged, unscrew the unions (6). Note T ...

Other materials:

Refitting the rear brake calliper
When replacing the brake pipes (33) or removing one of the rear braking system components, pay special attention to the position of the couplings on the pump and the calliper. Warning If incorrectly positioned, the hose can affect brake operation and foul moving parts. Position the hose as sh ...

Routing of wiring on frame
The routing of the wiring has been optimised to ensure the minimum obstruction. Each section is designed to prevent interference with parts that might damage wires or cause operating failures when riding. The plates on the following pages show the origins ("0" points) for correct re-routin ...

Reassembling the water radiator unit
The procedure is the same for both radiators. Check the presence of clips (1) at the positions of the external coolant radiator cover (23). If removed, fit the front turn indicator (32) on the cover (23) and tighten the screws (27) to 2 nm +/- 10% (sect. 3 - 3, Frame torque settings). No ...

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