Ducati Diavel Service Manual: Overhaul of the gearbox
Check the condition of the front coupling dogs of the gears. They must be in perfect condition and with no sign of wear on the edges of the teeth.
The idler gears must rotate freely on their shafts.
When refitting, make sure the circlips are correctly positioned.
Check the needle roller bearings for wear.
The threads and splines of the shafts must be in perfect condition.
Also check that the component parts of the gear selector mechanism are in good condition.
Engage
Engage the gears and check that the gearchange mechanism does not stick (selector fork - gear groove, and fork pin - desmodromic drum groove) due to incorrect end float. Restore the correct end float by shimming the gearbox shafts and the selector drum with suitable shims.
For the total gearbox shaft and selector drum end clearance values, refer to sect. 3 - 1.1, Gearbox.
Disassembly of the gearbox shafts
Place the shaft in a vice in such a way as to facilitate the disassembly
operations.
Important
Take care not to invert the positions of the shims on reassembly:
this would potentially lead to jam ...
Inspection of the gear selector forks
Visually inspect the gear selector forks. Bent forks must be renewed as they
may lead to difficulties in gear changing or
may suddenly disengage when under load.
Use a feeler gauge to check the ...
Other materials:
Dashboard
Note
The dashboard is supplied as a single component; its internal components
cannot be renewed separately.
Important
Whenever the dashboard is renewed, the ignition key programming procedure
must be repeated.
Loosen the nuts (2) to remove the master dashboard (1) from its seat and
disconn ...
Instrument panel (dashboard)
The vehicle is equipped with two instrument panels: an lcd
(1, fig. 3) Located on the handlebar containing the key
indications (speed, rpm, coolant temperature and clock) and
a tft colour display (2, fig. 3) Located in the tank fairing
displaying trip information (riding style set, odometer,
co ...
Belly fairing
Rh belly fairing
Lh belly fairing
Special screw
Nylon washer
Screw
Central belly fairing
Oil cooler shield
Special screw
Clip
Washer
Clip
Screw
Bracket
Screw
Spare parts catalogue
Diavel abs belly fairing
Diavel carbon
abs
belly fairing
Important
Bold refere ...