Ducati Diavel
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Ducati Diavel Service Manual: Removal of the front brake system

Ducati Diavel Service Manual / Chassis / Front brake control / Removal of the front brake system

Removal of the front brake system


Note

For the abs front braking system, also refer to sect. 7 - 5, Abs system operating information, sect. 7 - 6, System components, sect. 7 - 7, Abs components maintenance.

Undo the special screw (3), collect the sealing washers (4), and release the front brake master cylinder assembly (1) from the pipe.

Removal of the front brake system


Tighten the screw (16) and slide the front brake pipe (13) from the bracket (17) on the yoke base.

Removal of the front brake system


Loosen screw (c) to remove front brake hose (20) and the abs sensor cable (a) from hose clip (b).

Warning

While removing the front brake hose, if you damage the hose clip (b) you shall renew it (sect. 5 - 4, Removal of the front mudguard).

If hose is not fastened by hose clip (b), it might interfere with tyre under braking and provoke accidents.

Removal of the front brake system


Unscrew the two fixing screws (21) of the left front brake calliper (9) to the fork leg.

Repeat the operation for the right brake calliper (18).

Undo the special screws (19) and (25) and collect, from both callipers, the sealing washers (4).

Detach the front brake callipers from the pipe (13) and (20).

Removal

Removal of the front brake system


Removal of the front brake system


Removal of the front brake system


Maintenance operations
Warning Brake fluid is corrosive and will damage paintwork. Avoid contact with eyes and skin. In case of accidental contact, wash the affected area with abundant running water and consult a doctor ...

Removal of the brake discs
The front brake discs consist of an inner carrier, which is mounted to the wheel, and an outer rotor. Both parts must be changed together as a pair. Remove the front wheel (sect. 7 - 1, Removal ...

Other materials:

Protective apparel
Always wear a helmet. Most motorcycle accident fatalities are due to head injuries. For safety eye protection, gloves, and high top, sturdy boots should also be worn. The exhaust system becomes very hot during operation, never touch the exhaust system. Wear clothing that fully covers your ...

Topping up the electrolyte
Warning Before carrying out any operations on the battery, keep in mind the safety standards (sect.1 - 3, General safety rules). The electrolyte in the battery is toxic and can cause burns if it comes into contact with the skin because it contains sulphuric acid. Wear protective clothing, a ...

Reassembling the front footrest brackets
To reassemble the brackets (6) and (21) carry out the removal procedure in the reverse order; tighten the screws (7) to a torque of 25 nm +/- 10% (sect. 3 - 3, Frame torque settings). ...

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