Ducati Diavel
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Ducati Diavel Service Manual: Removal of the front brake system

Ducati Diavel Service Manual / Chassis / Front brake control / Removal of the front brake system

Removal of the front brake system


Note

For the abs front braking system, also refer to sect. 7 - 5, Abs system operating information, sect. 7 - 6, System components, sect. 7 - 7, Abs components maintenance.

Undo the special screw (3), collect the sealing washers (4), and release the front brake master cylinder assembly (1) from the pipe.

Removal of the front brake system


Tighten the screw (16) and slide the front brake pipe (13) from the bracket (17) on the yoke base.

Removal of the front brake system


Loosen screw (c) to remove front brake hose (20) and the abs sensor cable (a) from hose clip (b).

Warning

While removing the front brake hose, if you damage the hose clip (b) you shall renew it (sect. 5 - 4, Removal of the front mudguard).

If hose is not fastened by hose clip (b), it might interfere with tyre under braking and provoke accidents.

Removal of the front brake system


Unscrew the two fixing screws (21) of the left front brake calliper (9) to the fork leg.

Repeat the operation for the right brake calliper (18).

Undo the special screws (19) and (25) and collect, from both callipers, the sealing washers (4).

Detach the front brake callipers from the pipe (13) and (20).

Removal

Removal of the front brake system


Removal of the front brake system


Removal of the front brake system


Maintenance operations
Warning Brake fluid is corrosive and will damage paintwork. Avoid contact with eyes and skin. In case of accidental contact, wash the affected area with abundant running water and consult a doctor ...

Removal of the brake discs
The front brake discs consist of an inner carrier, which is mounted to the wheel, and an outer rotor. Both parts must be changed together as a pair. Remove the front wheel (sect. 7 - 1, Removal ...

Other materials:

Checking engine oil level
Check the engine oil level through the sight glass (1) on the clutch cover. When checking oil level, the motorcycle should be perfectly upright and the engine cold. The oil level should be between the two marks next to the sight glass. If level is low, top up with shell advance ultra 4 engine oi ...

Adjusting the chain tension
Make the rear wheel turn until you find the position where chain is tightest. Set the vehicle on the side stand. Push down the chain at the point of measurement and release. Measure the distance between the "aperture" upper profile and pin centre. The read distance must be: 9 to 11 mm. ...

Removal of the licence plate holder
Disconnect connector (5) of the number plate holder wiring from the main one. Release the number plate holder light cable from the ties and the cable grommets as indicated in sect- 7 - 6, flexible wiring/hoses positioning, since the cable is together with the rear abs sensor cable. ...

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