Ducati Diavel
Free Service and Repair manuals

Ducati Diavel Service Manual: Inspection of the gear selector forks

Ducati Diavel Service Manual / Engine / Gearbox assembly / Gearbox shafts / Inspection of the gear selector forks

Visually inspect the gear selector forks. Bent forks must be renewed as they may lead to difficulties in gear changing or may suddenly disengage when under load.

Use a feeler gauge to check the clearance of each fork in its gear groove.

If the service limit has been exceeded, check whether or not it is necessary to replace the gear or the fork by referring to the limits specified for each part (sect. 3 - 1.1, Gearbox).

Inspection of the gear selector forks


Inspection of the gear selector forks


Inspection of the gear selector forks


Overhaul of the gearbox
Check the condition of the front coupling dogs of the gears. They must be in perfect condition and with no sign of wear on the edges of the teeth. The idler gears must rotate freely on their sha ...

Inspection of the gear selector drum
Use a gauge to measure the clearance between fork pin and the slot on the selector drum. If the service limit is exceeded, determine which part must be replaced by comparing these dimensions wi ...

Other materials:

Reassembling the frame and the lateral footrests
Apply the recommended grease to the thread of the pins (9) and of the nuts (8). Place the frame (1) and the brackets (2) and (3) on the engine block. Start the pins (9) by holding the nuts (8) and insert without tightening the screws (6) into the adjusters (4). Position and fix the rear s ...

Front brake control
Front brake master cylinder Brake lever Special screw Sealing washer Screw Phonic wheel Brake disc Pin Left brake calliper Boot Bleed valve Spare stand Control unit - front callipers pipe Microswitch Oil duct union Screw Hose clip Right brake calliper Speci ...

Pin code change function
This function changes your four number pin code. To access the function it is necessary to view the "setting"menu, using buttons (1) "s" or (2) "t" to select the "pin code" function and press the reset button (3) to enter the following page. Note If "insert new pin code" and the dashes "- - ...

2026 | www.dudiavel.com |