Ducati Diavel
Free Service and Repair manuals

Ducati Diavel Service Manual: Reassembly of the gearbox

To refit the gearbox components follow the procedure under sect. 9 - 9.2, Reassembly of the crankcase halves, relating to reassembly of the engine crankcase.

As a final practical test, ensure that with the gearbox in neutral the front coupling dogs (a) of sliding gears (b) are equidistant on both sides with respect to the corresponding coupling dogs on the fixed gears (c).

Check also that there is always a small amount of clearance between fork (d) and relative groove (e) on sliding gear (b) when engaging the gears.

Reassembly of the gearbox


Reassembly of the gearbox


Reassembly of the gearbox shafts
Figure 1 shows all the parts to be reassembled on the gearbox primary shaft (2), with the calculated end shims (1) and (11) (sec. 9 - 9.2, Reassembly of the crankcase halves). Figure 2 shows a ...

Flywheel - alternator
Screw Alternator stator Plug Sealing ring O-ring Cover Screw Aluminium gasket Screw Bracket Locating bush Screw generator cover Flange Flanged nut Plane washer F ...

Other materials:

Refitting the front mudguard
Warning Do not use the motorcycle without the front mudguard fitted to avoid the risk of the brake pipes fouling the wheel on braking. Insert the screws (5) in spacers (6) with recommended threadlocker, as shown in the figure. Position the front mudguard (1) and start the special screws (5 ...

Tank filler plug
Note To open or close the tank filler plug using the active key, set the metal part in the middle position, as shown on page 86. Opening Lift the cover (1, fig. 100) And insert the active or passive key into the lock. Give the key a 1/4 turn clockwise to unlock. Lift the plug (2, fig. 101) ...

Vehicle speed indicator
this function displays vehicle speed (km/h or mph depending on the set measurement system). the instrument panel receives information about the actual speed and displays the number increased by 5%. maximum speed displayed is 299 km/h (186 mph). over 299 km/h (186 mph) a series of dashes w ...

2026 | www.dudiavel.com |