Ducati Diavel
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Ducati Diavel Service Manual: Refitting the front forks

Refit the fork legs, positioning them at the height shown in the figure relative to the upper surface of the bottom yoke.

Refitting the front forks


Warning

The difference in height between the two fork legs must be no greater than 0.1 Mm.

Position the fork legs (5) and (6) on the yoke base (4) and on the steering head (3).

Lock the fork legs by tightening the screws (1) to the torque of 20 nm +/- 5%, the screws (2) to the torque of 22 nm +/- 5%, and the screws (26) to 12 nm +/- 5% (sect. 3 - 3, Frame torque settings) that secure the bottom yoke (4) and the steering head (3): tighten one fork leg at a time.

Important

If the screws (1) (2) and (26) were removed on disassembly, smear the threads with the specified grease before tightening.

Refitting the front forks


Refit any parts removed from the frame:


Warning

Do not ride with the front mudguard removed. The brake hoses are retained to the front mudguard to keep them from touching the wheel under braking.

Overhauling the front forks
Note It is advisable to loosen the top cap (14) when the fork is still fitted to the motorcycle. Note The specific tools for the revision of the fork, are described in sect. 3 - 4, Specific too ...

Steering head: steering
Screw Steering head Screw Lower rh u-bolt Lower lh u-bolt Bearing Screw Sealing ring Washer Spacer Washer Nut Washer Screw Bottom yoke Dowel Nut Screw Specia ...

Other materials:

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Place the shaft in a vice in such a way as to facilitate the disassembly operations. Important Take care not to invert the positions of the shims on reassembly: this would potentially lead to jamming when using the gear selector control, making it necessary to reopen the engine crankcase. D ...

First warning - oil service 1000 km
The first warning is activated at 1000 km (600 miles) of odometer reading. The (red) warning is activated as a large icon for 10 seconds upon every key-on (1) then as a small warning that remains displayed (2) until it is reset. ...

Operating principle
The ducati abs brake system manages the front and rear brakes separately. A pulse generator (phonic wheel), with a ring of slots, is fixed onto each wheel. On the left calliper mounting bracket of the front fork and on the rear brake calliper holder plate are hall effect sensors which detect t ...

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