Ducati Diavel
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Ducati Diavel Service Manual: Refitting the front forks

Refit the fork legs, positioning them at the height shown in the figure relative to the upper surface of the bottom yoke.

Refitting the front forks


Warning

The difference in height between the two fork legs must be no greater than 0.1 Mm.

Position the fork legs (5) and (6) on the yoke base (4) and on the steering head (3).

Lock the fork legs by tightening the screws (1) to the torque of 20 nm +/- 5%, the screws (2) to the torque of 22 nm +/- 5%, and the screws (26) to 12 nm +/- 5% (sect. 3 - 3, Frame torque settings) that secure the bottom yoke (4) and the steering head (3): tighten one fork leg at a time.

Important

If the screws (1) (2) and (26) were removed on disassembly, smear the threads with the specified grease before tightening.

Refitting the front forks


Refit any parts removed from the frame:


Warning

Do not ride with the front mudguard removed. The brake hoses are retained to the front mudguard to keep them from touching the wheel under braking.

Overhauling the front forks
Note It is advisable to loosen the top cap (14) when the fork is still fitted to the motorcycle. Note The specific tools for the revision of the fork, are described in sect. 3 - 4, Specific too ...

Steering head: steering
Screw Steering head Screw Lower rh u-bolt Lower lh u-bolt Bearing Screw Sealing ring Washer Spacer Washer Nut Washer Screw Bottom yoke Dowel Nut Screw Specia ...

Other materials:

The hands free module
Introduction The hands free module incorporates the control unit communicating with the other nodes on the motorcycle, the on/off button, the microswitches detecting full lock steering angle (for enabling steering lock engagement) and the steering lock. The module is sealed and its individu ...

Removal of the front brake system
Note For the abs front braking system, also refer to sect. 7 - 5, Abs system operating information, sect. 7 - 6, System components, sect. 7 - 7, Abs components maintenance. Undo the special screw (3), collect the sealing washers (4), and release the front brake master cylinder assembly (1 ...

Airbox - throttle body
Airbox O-ring Injector Throttle body assembly Screw Clamp Intake manifold Screw Pressure sensor Screw Clamp Hose Sealing washer Intake manifold Sealing washer Screw Screw Spacer Bracket Rubber pad Clamp Hose Clamp Union Washer Hose Cable gro ...

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