Ducati Diavel
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Ducati Diavel Service Manual: Refitting the intake manifold and coolant union

Ducati Diavel Service Manual / Engine / Cylinder head assemblies / Camshafts / Refitting the intake manifold and coolant union

Apply prescribed threadlocker to the fitting (12), start it with seal (24) and tighten it to a torque of 2.5 Nm (min. 2 Nm - max. 3 Nm) (sect. 3 - 3, Frame torque settings).

Install the pipe (b) and tighten the clamp (a) to the torque of 1 nm +/- 10% (sect. 3 - 3, Engine torque settings).

Refitting the intake manifold and coolant union


Refitting the intake manifold and coolant union


Check that the mating surfaces of the cylinder head and manifold are perfectly flat and clean and install the intake manifold (25) on the cylinder head.

Lock the fixing screws (21) to the torque of 10 nm (min. 9 Nm - max. 11 Nm) (sect. 3 - 3, Engine torque settings) in a cross-pattern sequence (1-2-3-4).

Refitting the intake manifold and coolant union


Refitting the intake manifold and coolant union


Removal of the intake manifold and coolant union
Loosen the clips (f) and remove the hoses (t). Remove the manifolds (25) undoing the screws (21). Loosen the clamp (a) and remove the hose (b). Remove the union (12) and recove ...

Valves - rocker arms
Closing rocker arm shaft Opening rocker arm shaft Opening rocker arm Closing rocker arm (left) Valve opening shim Half rings Valve closing shim Sealing ring Valve guide Exhaus ...

Other materials:

Reassembly of the control unit
Insert the control unit (4) into the protecting sheath (5) and position it on the airbox. Position the relay supporting bracket (2) by starting and tightening the screws (1) to a torque of 6 nm +/- 10% (sect. 3 - 3, Frame torque settings), and connect the control unit connectors (3). ...

Checking the engine timing
Set the engine to the configuration described for the "checking and adjusting the valve clearances", previously indicated. Install tool 88765.1188 (G) in the spark plug bore to determine the piston tdc, the gauges (h) on the tool 88765.1518 And the timing check tool (degree wheel (l) 887 ...

Component assembling position
The throttle valve position sensor is integrated in the throttle valve actuator motor. Location of electric connection for throttle valve actuator motor - tps (throttle valve position sensor). Connection wiring diagram Ccm engine control connection, s throttle valve position senso ...

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