Warning
The brake master cylinder manufacturer advises against servicing the brake master cylinder due to the safety critical nature of this component. Incorrect overhaul of these critical safety components can endanger rider and passenger safety.
Maintenance operations on these units are limited to renewal of the following parts: control lever, fluid reservoir assembly and relative fasteners and master cylinder fasteners.
Note
For the abs front braking system, also refer to sect. 7 - 5, Abs system operating information, sect. 7 - 6, System components, sect. 7 - 7, Abs components maintenance.
Undo the special screw (3), collect the sealing washers (4), and release the front brake master cylinder assembly (1) from the pipe.
Loosen the screws securing the terminal (12) and then remove the front brake master cylinder assembly (1) from the handlebar.
For disassembly of components of the master cylinder assembly (1), refer to the exploded view at the beginning of this chapter.
Steering head: front fork
Screw
Screw
Steering head
Bottom yoke
Left fork leg assembly
Right fork leg assembly
Counter nut
Damper assembly
Bush
Spring
Preload tube
Collar
Washer
Top cap assembly
Screw
Washer
Adjuster screw
Special washer
Fork tube + calliper unit
Dust cap
Sealin ...
Fuel, lubricants and other fluids
Important
Do not use additives in fuel or lubricants.
Engine oil
A good quality engine oil has special properties. Use only a highly detergent
engine oil with certified se, sf or sg or
higher service ratings as marked on the container.
Viscosity
Sae 15w-50
The other viscosity grades ...
Refitting the external components
Fit the cap (39) on spring (38) until it engages.
Mount ball (40), spring (38) with cap (39), washer (37) and screw (36) on the
chain side half-casing by starting the
screw into hole (f).
Note
The spring (38), with cap (39), must be oriented as shown.
Tighten the screw fully home to a torqu ...