Ducati Diavel Service Manual: Removal of the front brake master cylinder
Warning
The brake master cylinder manufacturer advises against servicing the brake master cylinder due to the safety critical nature of this component. Incorrect overhaul of these critical safety components can endanger rider and passenger safety.
Maintenance operations on these units are limited to renewal of the following parts: control lever, fluid reservoir assembly and relative fasteners and master cylinder fasteners.
Note
For the abs front braking system, also refer to sect. 7 - 5, Abs system operating information, sect. 7 - 6, System components, sect. 7 - 7, Abs components maintenance.
Undo the special screw (3), collect the sealing washers (4), and release the front brake master cylinder assembly (1) from the pipe.
Loosen the screws securing the terminal (12) and then remove the front brake master cylinder assembly (1) from the handlebar.
For disassembly of components of the master cylinder assembly (1), refer to the exploded view at the beginning of this chapter.
Front brake control
Front brake master cylinder
Brake lever
Special screw
Sealing washer
Screw
Phonic wheel
Brake disc
Pin
Left brake calliper
Boot
Bleed valve
Spare stand
Control unit - fr ...
Refitting the front brake master cylinder
Insert the front brake master cylinder unit (1) on the right side of the
handlebar to bring the terminal internal edge in
correspondence to the bolted joints (a).
Fit the terminal (12) on the ...
Other materials:
Refitting the cylinder heads pulleys/fixed tensioners
Check that the keyway on the end of the camshaft is in good condition and
without burrs.
Fit a woodruff key (b) in the keyway of each camshaft.
Fit the pulley (11) on the camshaft, inserting the woodruff key in the in the
slot (c) in the pulley.
Apply the recommended grease to the t ...
Removing outer components
Note
The following removal operations are required in order to renew and/or
clean the crankcase halves. If the original
crankcase halves are to be reused, then the removal of these components is not
essential.
Unscrew the screw (17) and remove the oil breather valve (1) with the o-rings
...
Tool kit and accessories
The tool kit (2) is located under the seat (1) while the owner’s
manual is housed in the compartment under the seat.
The tool kit includes:
Fuse pliers;
Two helmet anti-theft cables;
Screwdriver;
Screwdriver handle;
14/16 Mm box wrench;
6 Mm rod;
3 Mm allen wrench;
4 Mm allen ...