Ducati Diavel
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Ducati Diavel Service Manual: Removal of the gearbox assembly

Ducati Diavel Service Manual / Engine / Gearbox assembly / Gearbox shafts / Removal of the gearbox assembly

Removal of the gearbox assembly


Withdraw the selector fork shafts (30).

Move the forks (28) and (29) to disengage them from the slots in the selector drum (14).

Removal of the gearbox assembly


Withdraw the selector drum (16) taking care not to lose shims (31) and (27) mounted on the shaft. Note that the positions of the shims must not be inverted.

Removal of the gearbox assembly


Once removed, it is possible to replace the special rollers (13).

Removal of the gearbox assembly


Remove gear selector forks (29) and (28).

Remove

Removal of the gearbox assembly


Removal of the gearbox assembly


Remove the gearbox primary (2) and secondary (25) shafts complete with gears, taking care to recover the spacers on the ends of the shafts.

If the bearing inner rings (a) are left on the shafts, slide them off the ends of the gearbox primary (2) and secondary (25) shafts (sect. 9 - 9.2, Separation of the crankcase halves).

Removal of the gearbox assembly


Removal of the gearbox assembly


Gearbox shafts
Shim, thickness 1 Gearbox primary shaft Shim, thickness 0.5 Needle roller bearing 5Th speed driving gear Splined washer, thickness 0.5 Circlip 3Rd- 4th speed driving gear 6Th sp ...

Disassembly of the gearbox shafts
Place the shaft in a vice in such a way as to facilitate the disassembly operations. Important Take care not to invert the positions of the shims on reassembly: this would potentially lead to jam ...

Other materials:

 Trip 2  meter
This function shows the distance travelled since the trip meter was last reset (in km or miles depending on the specific application). Holding the button (1, fig. 14) ? pressed for 3 seconds when this function is displayed resets the trip meter. When the reading exceeds 9999.9, Distance t ...

Tester power supply
The dds (1) part number 97900.0215 Can be powered from the vehicle as follows: From the mains power supply: by connecting the power supply connector (n) to the network power supply (2) part no. 97900.0224; From the motorcycle: connecting the corresponding cables (see paragraph ...

Warranty
In your own interest, and in order to guarantee product reliability, you are strongly advised to refer to a ducati dealer or authorised service centre for servicing that requires any particular technical expertise. Our highly skilled staff have the tools required to perform any servicing job ...

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