Ducati Diavel
Free Service and Repair manuals

Ducati Diavel Service Manual: Checking the frame

Check the dimensions of the frame against the dimensions shown here to determine whether it needs to be realigned or renewed.

Important

Damaged frames must be changed, not repaired. Any work carried out on the frame can give rise to potential danger, infringing the requirements of ec directives concerning manufacturers' liability and general product safety.

Frame general dimensions (mm)

Checking the frame


Removing the frame and the lateral footrests
Loosen the two special screws (6) to separate the frame (1) from the lateral brackets (2) and (3). On the left side of the vehicle block retaining pins (9) and loosen the nuts (8) on the right ...

Reassembly of structural components and the frame
Check for the nuts with clips (8). Apply recommended grease on the threads of the adjusters (4) and the ring nuts (5) having care not to have grease on the surface (c) of the adjusters. Tig ...

Other materials:

Inspection of the gear selector forks
Visually inspect the gear selector forks. Bent forks must be renewed as they may lead to difficulties in gear changing or may suddenly disengage when under load. Use a feeler gauge to check the clearance of each fork in its gear groove. If the service limit has been exceeded, check whether ...

Gearchange mechanism
Return spring Washer Special screw Gear pawl assembly Interlock plunger holder Sealing washer Detent ball spring Ball Circlip Selector claw return spring Shim washer Ring Nut Selector drum control fork Gearchange lever pin Shaft with gearchange lever arm Gearch ...

Refitting the expansion tank
If the support (15) has been removed, place the hose clamps (14) on the bracket (15) orienting them as indicated. Fully press the pins (a) to block the clamps (14) until pins surfaces (b) are at the same level of the clamps (14) surfaces. Apply recommended threadlocker to the thread of the ...

2026 | www.dudiavel.com |