Ducati Diavel
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Ducati Diavel Service Manual: Disassembly of the crankshaft/connecting rods assembly

Ducati Diavel Service Manual / Engine / Crankcase assembly / Crankshaft/connecting rods assembly / Disassembly of the crankshaft/connecting rods assembly

Unscrew the screws (1) and separate the connecting rods from the crankshaft.

Important

Take care not to mix up components of different connecting rods and maintain the original orientation.

Disassembly of the crankshaft/connecting rods assembly


Removal of the crankshaft/connecting rods assembly
After separating the crankcase halves, withdraw the crankshaft (6) complete with connecting rods (2). ...

Overhaul of the connecting rods
Make the following dimensional checks on the connecting rods: Clearance with gudgeon pin on assembly. In the event of excessive wear (sect. 3 - 1.1, Crankshaft), replace the connecting rod. ...

Other materials:

Removal of the starter motor idler gear
Slide the gear pin (21) complete with the gear (19) and washer (20). Warning Pay attention to the washer (20) since it may fall inside the crankcase half. At this point, it is possible to remove the starter motor as described in sect. 6 - 3, Starter motor. ...

Adjusting throttle control free play
The throttle twistgrip must have free play of 1.5×2.0 Mm in all steering positions, measured on the outer edge of the twistgrip. If necessary, adjust it using the adjusters (1 and 2, fig. 135) Located on the headstock on the right-hand side of the vehicle. Adjuster (1) is for throttle o ...

Removal of the brake discs
The front brake discs consist of an inner carrier, which is mounted to the wheel, and an outer rotor. Both parts must be changed together as a pair. Remove the front wheel (sect. 7 - 1, Removal of the front wheel). Undo the retaining screws (5) of the disc to the wheel, remove the disc (7) ...

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