Ducati Diavel
Free Service and Repair manuals

Ducati Diavel Service Manual: Disassembly of the oil pump

Ducati Diavel Service Manual / Engine / Lubrication system / Oil pump / Disassembly of the oil pump

Hold the oil pump (1) in a vice taking care not to damage the drive gear (12).

Disassembly of the oil pump


Warning

Make sure that vice jaws are faced with soft material.

Remove the plug (14) and extract the spring (16) and by-pass valve (17).

Disassembly of the oil pump


Check the condition of the above components.

Remove the circlip (6) and withdraw the pump drive gear (12).

Disassembly of the oil pump


Removal of the oil pump
Undo and remove the screws (9) and (10) securing the pump assembly. Remove the oil pump assembly (1) and extract the o-rings (2) and (4) from the crankcase half together with two locating bu ...

Reassembly of the oil pump
Check that the circlip (3) and tongue (13) are present on the pump. Fit the pump drive gear (12) on to the oil pump and secure it by installing the circlip (6) in its groove. Insert the by-p ...

Other materials:

Removal the airbox and throttle body
Loosen the screws (a) and remove the plate (b) that fixes the main wiring to the airbox. Undo the screws (17) and remove the air pressure sensors (9) with the support (19). Release the hoses (c) of the air pressure sensors (9) from the tab (d) on the airbox. Operating on the ...

Removal of the gearbox assembly
Withdraw the selector fork shafts (30). Move the forks (28) and (29) to disengage them from the slots in the selector drum (14). Withdraw the selector drum (16) taking care not to lose shims (31) and (27) mounted on the shaft. Note that the positions of the shims must not be inverte ...

Reassembly of the tool tray
Place the tool tray unit (23) on the lateral brackets (2) and (3) by tightening the screws (24) to 14 nm +/- 5% (sect. 3-3, Frame torque settings). If the handle guide (32) has been previously removed, position it on the tray (23) and tighten the screws (34) to 20 nm +/- 5% (sect. 3-3, Fram ...

2026 | www.dudiavel.com |