Ducati Diavel
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Ducati Diavel Service Manual: Disassembly of the oil pump

Ducati Diavel Service Manual / Engine / Lubrication system / Oil pump / Disassembly of the oil pump

Hold the oil pump (1) in a vice taking care not to damage the drive gear (12).

Disassembly of the oil pump


Warning

Make sure that vice jaws are faced with soft material.

Remove the plug (14) and extract the spring (16) and by-pass valve (17).

Disassembly of the oil pump


Check the condition of the above components.

Remove the circlip (6) and withdraw the pump drive gear (12).

Disassembly of the oil pump


Removal of the oil pump
Undo and remove the screws (9) and (10) securing the pump assembly. Remove the oil pump assembly (1) and extract the o-rings (2) and (4) from the crankcase half together with two locating bu ...

Reassembly of the oil pump
Check that the circlip (3) and tongue (13) are present on the pump. Fit the pump drive gear (12) on to the oil pump and secure it by installing the circlip (6) in its groove. Insert the by-p ...

Other materials:

Transmission
Wet clutch controlled by the lever on left-hand side of the handlebar. Transmission from engine to gearbox primary shaft via spur gears. Front chain sprocket/clutch gearwheel ratio: 33/61 6-speed gearbox with constant mesh gears, gear change pedal on left side of motorcycle. Gearbox ou ...

Reassembly of the oil pump
Check that the circlip (3) and tongue (13) are present on the pump. Fit the pump drive gear (12) on to the oil pump and secure it by installing the circlip (6) in its groove. Insert the by-pass valve pump (17), the spring (16) and screw the plug (14). Tighten the plug (14) to a torque of ...

Refitting the clutch-side crankcase cover
Clean and degrease mating surfaces on the clutch-side crankcase half cover and crankcase and ensure that locating bush (12) and the o-ring (11), located in correspondence with the oil way, are installed in the crankcase. Apply an even, regular bead of ducati liquid gasket (a) on the mating ...

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