Ducati Diavel
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Ducati Diavel Service Manual: Disassembly of the oil pump

Ducati Diavel Service Manual / Engine / Lubrication system / Oil pump / Disassembly of the oil pump

Hold the oil pump (1) in a vice taking care not to damage the drive gear (12).

Disassembly of the oil pump


Warning

Make sure that vice jaws are faced with soft material.

Remove the plug (14) and extract the spring (16) and by-pass valve (17).

Disassembly of the oil pump


Check the condition of the above components.

Remove the circlip (6) and withdraw the pump drive gear (12).

Disassembly of the oil pump


Removal of the oil pump
Undo and remove the screws (9) and (10) securing the pump assembly. Remove the oil pump assembly (1) and extract the o-rings (2) and (4) from the crankcase half together with two locating bu ...

Reassembly of the oil pump
Check that the circlip (3) and tongue (13) are present on the pump. Fit the pump drive gear (12) on to the oil pump and secure it by installing the circlip (6) in its groove. Insert the by-p ...

Other materials:

Evaporative emissions canister system (usa versions only)
Usa models are equipped with an additional system with an evaporative emissions canister that prevents fuel fumes from being discharged into the atmosphere. The breather hose (4) is connected to the canister filter (1); when the fuel has been filtered, it is returned through the hose (2) to t ...

Overhaul of the gearbox
Check the condition of the front coupling dogs of the gears. They must be in perfect condition and with no sign of wear on the edges of the teeth. The idler gears must rotate freely on their shafts. When refitting, make sure the circlips are correctly positioned. Check the needle roller ...

Introduction to the engine control system
The engine control system used on the diavel consists of the following elements: Ride-by-wire system (motorised throttle valves with electric actuator, throttle grip position sensor and throttle valve position sensor) One injector per cylinder installed downstream of throttle valve On ...

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